We – EPG Team the most significant Chain and agricultural gearbox manufacturing unit in China with 5 diverse branches. For a lot more details: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828
we offer one particular-cease answer for the buy of mechanical chain,power transmission components and pto shaft, agricultural gearboxes items in China. We Each and every approach, every section, every single perform in EPG is demanded to be carried out 1 step following one more, cautiously and cautiously, from substance assortment, reformation to manufacturing add-ons, from elements heat treatment to automated assembly, from high quality management to product inspection and testing and from buy working to right after sales services.look forward to the prospect to provide you and hope to incorporate you to our expanding family of happy clients. EPG is a major supplier of large high quality, expense-powerful electrical power transmission components. As our merchandise lines proceed to grow to fulfill our customer’s wants, our determination to personalised client service and on-time shipping remains 2nd to none. one. Purposes of SINOMAC Vulcanization Autoclave
Rubber vulcanization is a chemical process at a presented stress, temperature and time for converting normal rubber into more sturdy materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) between person polymer chains. Vulcanized materia EPT are less sticky and have superior mechanical qualities. And vulcanization autoclave is utilized extensively for this chemical procedure. The major goods are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so forth.
2. Leading Placement in the Industry
In purchase to get higher-good quality rubber rolls, it is really required to directly vulcanize the rubber rol EPT with steel supports inside. This modified treatment method is processed in SINOMAC rubber vulcanization autoclave. Within the autoclave, the stress, temperature and time can be managed properly with no the support of moulds. In this area, SINOMAC has been the leader, as we have accumulated full vulcanization expertise and engineering for a lot of many years.
3. Manufacture StHangZhourd
SINOMAC Pressure vessel with fast-opening door, can be accredited to:
- CHINESE STHangZhouRD, GB150-2011
- AMERICAN STHangZhouRD ASME SEC VIII DIV.one with ASME Certificate
- EUROPEAN STHangZhouRD PED ninety seven/23/EC with CE Certification.
four. The Rewards of SINOMAC T EPT Approach Handle Computer software
SINOMAC vulcanization autoclave is outfitted with sophisticated T EPT manage method. This system is developed on foundation of exploring several handle programs at home and overseas for several years. It has been very experienced and well-known. The technique has simple functions as underneath: login permission, sensor alternatives, technology curve setting/contacting/preserving/printing, automated/manual overall performance, real-time information checking/record/conserving/printing, components circumstances checking, alarm, good quality analysis, report types, and so on.
five. Varieties of SINOMAC Vulcanization Autoclave
5.1 Steam Pressurizing and Heating Vulcanization Autoclave
This is a variety of immediate heating and pressurizing. On the bottom of autoclave, we set up steam diffusion tubes, in which steam goes into. On the tubes, there are lots of small holes (Ø4mm or Ø5mm) densely organized as a normal array and tilt angle. This design can make the steam flowing within the tubes evenly unfold into room by means of these near-set holes. So that we can make certain internal uniformity of temperature and stress. The temperature uniformity can be controlled inside of +/- 1ºC. The system heating performance is substantial, which is very crucial to vulcanize those hefty rubber merchandise with huge size.
5.2 Electric powered Heating and Compressed Air Pressurizing Vulcanization Autoclave
This is a principal heating sort. It is quickly, strength conservation and practical. For the mo EPT of rubber products necessary electrical heating, the vulcanization process can be carried out strictly as the preset technological innovation curve. So that consumer can get items of large quality.
SINOMAC electrical heating vulcanization autoclaves use tailor-created stainless tubular heating elements and inlay new thermal conductivity of insulating materials. The heating is fa EPT and operating daily life is extended. All the termina EPT of wires connecting the heating elements are external, which can steer clear of the built-in wires heat to get a fire. This design and style enhances vastly the heating technique basic safety. By the unique circulating fan and realistic air duct design, the room inside the autoclave can get uniform temperature. At the very same time, the pressure is controlled individually.
five.3 Steam/Thermal Oil Heating and Compressed Air Pressurizing Vulcanization Autoclave
This type of Vulcanization Autoclaves are normally used for massive metallic core rubber roller and where is deficiency of electrical electricity. In get to avoid the big difference of thermal conductivity among metal main and rubber, typically we use a sluggish heating and pressurizing curve. The genuine vulcanization time is much for a longer time than the 1 rubber required usually. In this kind of autoclave, the debonding between metal main and rubber roller will not occur.
6. Insulation of SINOMAC Vulcanization Autoclave
Internal Insulation and External Insulation
We use ceramic fiber as the insulation materials. The heat transfer coefficient is really minimal to make the warmth decline to a minimum. The masking board of ceramic fiber is stainless metal. It is corrosion resistant and seems to be wonderful. Internal insulation design can get a minimal strength consumption, although exterior insulation layout gets a higher 1, but a far better temperature uniformity.
seven. Very hot Air Circulating Technique of SINOMAC Vulcanization Autoclave
We use modified centrifugal impellers, which can create large air circulation and higher air stress. And we undertake a dynamic and mechanical sealing design and style. The dynamic and static ring sealing content is silicon carbide-graphite.
The design and style of air duct framework is a U variety with movement guiding gadget, which can guarantee the adequacy of hot air circulation. The pressured convection price within the autoclave can get to much more than 90%. By this design and style, the technique can acquire a steady and uniform temperature increasing fee.
eight. SINOMAC Worldwide Turnkey Projects
With the experience of manufacture and provider for 15 several years, our expert team are capable to offer the worldwide turnkey project, such as a professional education. SINOMAC autoclaves can be produced as ASEM, PED, EPT stHangZhourds, as nicely as our Chinese stHangZhourd.
9. Autoclave Specification
| MODEL SN-LHGR28 VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER | |||
| No. | Description | Unit | Specifications and Parameters |
| one | Effective Working Diameter | mm | 2800 |
| two | Effective Working Length | mm | 8000 |
| three | Autoclave Track Distance | mm | 950 |
| 4 | Design Pressure | MPa | 1 |
| five | Max. Working Pressure | MPa | .eight |
| 6 | Safety Valve Exhaust | MPa | .eighty five |
| 7 | Design Temperature | ºC | a hundred and eighty |
| eight | Max. Working Temperature | ºC | one hundred sixty |
| nine | Temperature Uniformity at Steady State | ºC | ±2 |
| ten | Openning Door Mode | — | Hydraulic |
| eleven | Working Medium | — | Compressed Air |
| 12 | Heating Mode | — | Electric (Convection+Radiation) |
| 13 | Heating Power | KW | 252 |
| 14 | Quantity of Circulating Fan Motor | Set | 1 |
| fifteen | Quantity of Circulating Fan Motor | KW | 22 |
| sixteen | Thermocouple Type | — | Type K or J |
| seventeen | Vaccum Lines | Piece | — |
| 18 | Quantity of Vaccum Pressure Transducer | Piece | — |
| 19 | StHangZhourd Control Mode | — | PLC+Computer |
| 20 | Control Software | — | Thermal Processing Control (TPC) |
| 21 | Insulation Type | — | Interior |
| 22 | Insulation Material | — | Ceramic Fiber |
| 23 | Insulation Thickness | mm | 80 |
| 24 | Insulation Sheet Material | — | Stainless Steel or Aluminized Steel |
| twenty five | Working Environment Temperature | ºC | Min. -20ºC, ,Max. +45ºC |
| 26 | Working Environment Humidity | — | <60% |
| 27 | Power Supply | — | 220/380VAC, 3P+N+PE, 50/60Hz |
| 28 | Bodyweight | KG | 22760 |
10. Skilled Workshop
From the SINOMAC Staff, with 15 several years of encounter.
The use of unique products manufacturer’s (OEM) element figures or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating item use and compatibility. Our business and the detailed replacement areas contained herein are not sponsored, accredited, or made by the OEM.
