Product Description
Factory-made Stainless Steel Large gearbox drive cast iron worm gear worm shaft
This product is 1 customized screw helical Shaft made of heavy steel of Stainless Steel used for Machine mechanical parts, a 1.2kw laser cutting machine cuts it and lathe work finishes it, and a professional machine strength forms the spiral shape and global standard welding skill finishes it. The cutting edge of this screw plate is very smooth and the tolerance is controlled within 0.05~0.1mm according to the drawing required measure, which is a very high standard in the whole industry. The professional welding standard makes it look very nice.
We also offer various customized laser cutting, forming, bending, and welding services for steel, copper, aluminum, etc materials, and the thickness can be arranged from 1~50mm.
Welcome to contact us for further discussion !!!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Flexible Shaft |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample SAMPLES
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do screw jacks impact the overall cost-effectiveness of industrial processes?
Screw jacks have a significant impact on the overall cost-effectiveness of industrial processes. They offer several advantages that contribute to cost savings, improved efficiency, and increased productivity. Here’s how screw jacks impact the cost-effectiveness of industrial processes:
- Precision and Accuracy: Screw jacks provide precise and accurate positioning, alignment, and movement of components. This precision reduces errors, rework, and scrap, resulting in higher product quality and lower production costs. Accurate positioning also improves the efficiency of assembly, reducing the time required for adjustments and alignments.
- Flexibility and Adaptability: Screw jacks are versatile and can be customized to meet specific requirements. They can be easily integrated into existing systems or machinery, allowing for cost-effective modifications or upgrades. Their adaptability enables the optimization of processes, reducing the need for expensive equipment replacements.
- Load Handling Capacity: Screw jacks have high load handling capacities, allowing them to support heavy loads. This eliminates the need for additional equipment or specialized machinery, reducing capital investment and operational costs. The ability to handle substantial loads efficiently also improves productivity and throughput.
- Maintenance and Durability: Screw jacks are designed for durability and require minimal maintenance. Their robust construction and use of materials that withstand harsh environments contribute to their long service life. Reduced maintenance requirements result in lower maintenance costs and less downtime, leading to increased overall productivity.
- Energy Efficiency: Screw jacks offer energy-efficient operation. They consume power only during movement or adjustment and require no power when holding a position. This energy efficiency reduces operational costs and contributes to a greener and more sustainable approach to industrial processes.
- Safety and Operator Ergonomics: Screw jacks can improve safety and operator ergonomics in industrial processes. They allow for controlled and precise movement, reducing the risk of accidents or injuries. Moreover, screw jacks can be designed to facilitate ergonomic positioning of workpieces, reducing strain on operators and enhancing their productivity.
- Reliability and Longevity: Screw jacks are known for their reliability and long service life. Their robust construction and use of high-quality materials ensure dependable performance even in demanding industrial environments. The reduced need for frequent replacements or repairs contributes to cost savings in the long run.
By offering precision, flexibility, efficiency, durability, and safety, screw jacks positively impact the cost-effectiveness of industrial processes. They optimize productivity, reduce operational expenses, and enhance the overall efficiency of manufacturing, assembly, and material handling processes.
What safety precautions should be followed when operating screw jacks?
Operating screw jacks safely is essential to prevent accidents, injuries, and damage to equipment. Here are some important safety precautions that should be followed when operating screw jacks:
- Read and Understand the Manual: Before operating a screw jack, carefully read and understand the manufacturer’s instruction manual. The manual provides important safety information, operating procedures, and maintenance guidelines specific to the screw jack model. Following the manufacturer’s instructions is crucial for safe and proper operation.
- Inspect the Screw Jack: Prior to use, inspect the screw jack for any signs of damage, wear, or loose components. Check for proper lubrication and ensure that all connections and fasteners are secure. If any issues are identified, do not operate the screw jack and address the problems through maintenance or contact the manufacturer for assistance.
- Use Appropriate Personal Protective Equipment (PPE): When operating a screw jack, wear the necessary personal protective equipment (PPE) as recommended by the manufacturer and applicable safety regulations. This may include safety glasses, gloves, steel-toed shoes, or other protective gear depending on the specific application and work environment.
- Ensure Stable Support: Place the screw jack on a stable and level surface capable of supporting the load. Ensure that the supporting structure or surface is capable of withstanding the forces generated during the lifting or lowering operation. Use appropriate blocking or shoring if additional support is required.
- Do Not Exceed Load Capacity: Never exceed the load capacity specified by the manufacturer for the screw jack. Overloading the screw jack can lead to instability, component failure, or other safety hazards. It is important to know the weight of the load being lifted or supported and select a screw jack with an appropriate load rating.
- Operate Smoothly and Carefully: Operate the screw jack smoothly and carefully, avoiding sudden or jerky movements. Use the operating handle or control mechanism provided by the manufacturer and follow the recommended operating procedures. Maintain control over the lifting or lowering process, and ensure that personnel or body parts are clear of pinch points or potential hazards.
- Do Not Use as a Permanent Support: Screw jacks are not designed to be used as permanent supports or to sustain constant loads over extended periods. They are intended for intermittent or temporary use. Avoid using screw jacks as permanent supports or in situations where prolonged load-bearing is required.
- Properly Store and Maintain: After use, properly store the screw jack in a clean and dry environment. Follow the manufacturer’s maintenance guidelines for lubrication, inspection, and periodic maintenance. Regularly check the screw jack for any signs of wear, damage, or deterioration, and address any issues promptly.
- Training and Competence: Ensure that operators are adequately trained and competent in the safe operation of screw jacks. Training should cover proper use, maintenance, and understanding of the associated hazards and safety precautions.
Following these safety precautions when operating screw jacks promotes a safe working environment and helps prevent accidents or injuries. It is important to prioritize safety and adhere to the manufacturer’s guidelines and industry best practices.
What is a screw jack and how is it used in various applications?
A screw jack is a mechanical device that converts rotational motion into linear motion. It consists of a threaded shaft (screw) and a nut that engages with the screw. When the screw is rotated, it moves the nut along the screw’s threads, causing linear displacement. Screw jacks are commonly used in various applications where heavy loads need to be lifted, lowered, or positioned with precision. Here are some key points regarding screw jacks and their applications:
- Principle of Operation: Screw jacks operate based on the principle of linear motion generated by the rotary motion of the screw. When the screw is rotated using a handle, motor, or other power source, the nut moves along the screw’s threads, resulting in linear displacement. The pitch of the screw determines the distance traveled per revolution.
- Lifting and Lowering Heavy Loads: Screw jacks are frequently used for lifting and lowering heavy loads in various industries. They provide a mechanical advantage, allowing operators to exert relatively low force to move substantial loads vertically. Screw jacks are commonly used in applications such as automotive lifts, industrial machinery, stage rigging, and construction equipment.
- Precision Positioning: Screw jacks are capable of precise positioning due to their ability to control linear displacement. By accurately controlling the rotational motion of the screw, the nut can be moved with high precision, enabling precise positioning of loads or equipment. This makes screw jacks suitable for applications that require fine adjustments, such as in assembly lines, testing equipment, or positioning systems.
- Load Capacity: Screw jacks are designed to handle a wide range of load capacities, from relatively light loads to extremely heavy loads. The load capacity of a screw jack depends on factors such as the diameter and pitch of the screw, the material and design of the components, and the mechanical arrangement of the jack. Specialized screw jacks can be engineered to handle loads ranging from a few kilograms to several hundred tons.
- Multiple Jack Systems: In applications that require lifting or moving exceptionally heavy loads or to distribute the load evenly, multiple screw jacks can be used in a synchronized arrangement. By mechanically linking several screw jacks together, they can be operated simultaneously to ensure coordinated and balanced lifting or lowering of the load.
- Automation and Motorization: While manual operation using a handle is common for smaller loads, larger and more complex applications often utilize motorized or automated systems. Electric motors, hydraulic systems, or pneumatic systems can be integrated with screw jacks to provide power and control for lifting or positioning operations. This enables efficient and precise operation, especially in industrial or automated processes.
Screw jacks are versatile mechanical devices used for lifting, lowering, and positioning heavy loads with precision. Their applications range from simple manual operations to complex automated systems, making them indispensable in various industries that require controlled linear motion and load handling.
editor by Dream 2024-05-17
China Custom Custom CNC Machining Worm Shaft Assembly Stainless Steel Plunger Bolt Mounting Stud Metal Bowl Pin Dowel Shaft Driven shaft collar with grub screw
Product Description
Product Description
Custom CNC Machining Worm Shaft Assembly Stainless Steel Plunger Bolt Mounting Stud Metal Bowl Pin Dowel Shaft Driven
Specification | According to your requirement |
Color | According to customer’s demand |
Materials | Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material |
Surface Treatment | Heat treatment , Polishing, Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, The wreath oxygen resin spraying, Hot-dip galvanizing, Black oxide coating, Painting, Powdering, Color zinc-plated, Blue black zinc-plated, Rust preventive oil, Titanium alloy galvanized, Silver plating, Plastic, Electroplating, Electrophoresis ,Black Oxide , Hot-dip galvanizing,Powder Coating, Paint Coating, Blasting, Shot Blasting, Bead Basting, Anodizing , Phosphating, PAD Printing , Laser etching, Dacromet Coating, Enamel etc. |
Applications | Automotive, Instrument, Electrical equipment, Household appliances, Furniture, Mechanical equipment, Daily living equipment, Electronic sports equipment, Light industry products, Sanitation machinery, Market/ Hotel equipment supplies etc. |
Packing | Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case. we can also pack products according to your requirements. |
Payment terms | Trade Assurance TT,paypal,Western Union,alipay,L/C. |
Delivery | 15 Day to 25 Days, If urgent 10 days are acceptable |
Main Markets | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, South Asia, Africa African |
About us | Our company was founded in October, 2000, Provide OEM/ODM service and assembling service,specializing in the production of CNC/AUTO lathe, springs, shafts, fastener, stamping parts and other metal parts. Our main production modes are designing and proofing based on customers’ drawings or samples. |
Company Profile
Customer Visit
Certifications
Production Line
Packaging & Shipping
More Products
FAQ
Q1:Are you a Factory or trading company?
We are a factory which is located inTangxiaTown,HangZhou City.
Q2: When will the products be deliveried if the order has been placed?
We promise we do delivery our products in 15~30 days for the customized item.
Q3: What is your quality control process?
We are certified with ISO-9001, and strictly follow the ISO procedures. We do 100% testing for any of products before the order has been deliveried.
Q4: What Certificates do you have?
Our led flashlights have been tested by ISO9001:2008;RoHS;Heavy Element Sandards which is complied with the European Directive.
Q5: What about the payment?
We accept T/T, L/C for the large quantities order, and Western union and Paypal will be accept for the samll quantities order of shaft.
Q6: what can you buy from us?
Hardware Products (Stamping Part,Auto Lathe & CNC Turning Parts,CNC Milling Parts,Spring,Shaft,Fastener)
Q7: why should you buy from us not from other suppliers?
Our company was established in 2000, with over 18 years manufacture experience. We customize high precision metal fittings. Our specialities are: Metal/Plastic Stamping Parts CNC Machining Parts CNC Lathe Parts Springs ,nuts ,screw,bolts etc fasteners
Why should you choose us?
RICH EXPERIENCE:
We have been engaged in the fasteners for 10 years. Our company had good reputation with customers from American, Europe and Austrialia etc. We also have a good team for sale and quality control.
GOOD SERVICE:
We will respond to you within 24 hours. We can manufacture nonstandard parts according to your drawings. And we offer best after sale service.
LOW PRICE:
The price of our products is reasonable and competitive than other manufactures.
PERFECT QUALITY:
We have strict quality control from producing to delivery.Our company had strong technology support. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Flexible Shaft |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample custom service
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Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do screw jacks compare to other methods of lifting and adjusting loads?
When comparing screw jacks to other methods of lifting and adjusting loads, several factors come into consideration. Here’s a comparison of screw jacks with other commonly used methods:
- Hydraulic Systems: Screw jacks offer several advantages over hydraulic systems:
- Control and Precision: Screw jacks provide precise control and incremental adjustments. Hydraulic systems, on the other hand, may have limitations in terms of fine-tuning and precise positioning.
- Self-Locking: Screw jacks have a self-locking feature, which means they can hold positions without the need for continuous hydraulic pressure. Hydraulic systems typically require constant pressure to maintain position, which can be a disadvantage in certain applications.
- Simplicity and Maintenance: Screw jacks are generally simpler in design and require less maintenance compared to hydraulic systems. Hydraulic systems involve additional components such as pumps, hoses, valves, and hydraulic fluid, which can introduce complexity and maintenance requirements.
- Load Capacity: Screw jacks are available in a wide range of load capacities, making them suitable for both light-duty and heavy-duty applications. Hydraulic systems can handle higher loads but may be less suitable for precise adjustments in lighter load ranges.
- Pneumatic Systems: Screw jacks offer several advantages over pneumatic systems:
- Precision and Control: Screw jacks provide precise and controlled adjustments, allowing for accurate positioning. Pneumatic systems may have limitations in terms of fine-tuning and precise control.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous pneumatic pressure. Pneumatic systems require continuous pressure to maintain position, which can be a drawback in certain applications.
- Energy Efficiency: Screw jacks are typically more energy-efficient compared to pneumatic systems since they do not require a constant supply of compressed air.
- Load Capacity: Screw jacks can handle a wide range of load capacities, making them suitable for various applications. Pneumatic systems may have limitations in terms of handling heavy loads.
- Electric Actuators: Screw jacks offer several advantages over electric actuators:
- Load Capacity: Screw jacks are capable of handling high loads and are suitable for heavy-duty applications. Electric actuators may have limitations in terms of load capacity.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous electric power. Electric actuators may require continuous power to maintain position.
- Precision and Control: Screw jacks provide precise control and incremental adjustments. Electric actuators can offer precise positioning but may have limitations in terms of fine-tuning and incremental adjustments.
- Cost-Effectiveness: Screw jacks are often more cost-effective compared to electric actuators, making them a preferred choice in certain applications.
It’s important to note that the choice between screw jacks and other methods depends on the specific requirements of the application, such as load capacity, precision, control, maintenance, and cost considerations. Each method has its strengths and limitations, and manufacturers and engineers evaluate these factors to determine the most suitable solution for a particular lifting or adjusting task.
How do screw jacks enhance the performance of lifting and leveling applications?
Screw jacks are versatile mechanical devices that enhance the performance of lifting and leveling applications in several ways. Here are some ways in which screw jacks contribute to improved performance:
- Precise Positioning: Screw jacks offer precise positioning control, allowing for accurate adjustment of height or level. The threaded screw mechanism provides fine incremental movements, enabling operators to achieve the desired position with high precision. This level of control is crucial in applications where precise alignment, leveling, or height adjustment is required.
- Heavy Load Capacity: Screw jacks are capable of lifting and supporting heavy loads. They are designed to handle substantial weight and provide reliable load-bearing capabilities. The mechanical advantage of the screw thread allows for efficient transfer of force, enabling screw jacks to handle loads that would be impractical or challenging for other lifting mechanisms.
- Stability and Safety: Screw jacks offer stability and safety during lifting and leveling operations. The threaded screw mechanism ensures that the load remains secure and stable in the desired position, minimizing the risk of accidental movement or shifting. Screw jacks are designed with safety features such as locking mechanisms or braking systems to prevent unintended lowering or sudden movements, enhancing overall safety for both operators and the lifted load.
- Adjustability and Flexibility: Screw jacks provide adjustability and flexibility in lifting and leveling applications. They can be easily adjusted to accommodate different heights or levels, making them suitable for a wide range of applications. Screw jacks are available in various sizes, load capacities, and configurations, allowing for customization and adaptation to specific requirements.
- Reliability and Durability: Screw jacks are known for their reliability and durability. They are constructed with robust materials and designed to withstand heavy loads, frequent use, and harsh operating conditions. The screw thread mechanism is inherently resistant to wear and provides excellent load-holding capabilities, ensuring long-term performance and reliability.
- Manual or Motorized Operation: Screw jacks can be operated manually or with motorized systems, providing flexibility in choosing the appropriate mode of operation based on the specific application. Manual screw jacks are often used when precise control is required, while motorized screw jacks offer increased speed and automation for lifting or leveling larger or heavier loads.
By offering precise positioning, high load capacity, stability, adjustability, reliability, and flexibility in operation, screw jacks significantly enhance the performance of lifting and leveling applications. Their versatility and ability to handle heavy loads make them a preferred choice in various industries where controlled lifting, leveling, or positioning is essential.
Can screw jacks be adapted for both vertical and horizontal lifting applications?
Yes, screw jacks can be adapted for both vertical and horizontal lifting applications. Screw jacks are versatile mechanical devices that can be configured and mounted in various orientations to accommodate different lifting requirements. Here’s how screw jacks can be adapted for vertical and horizontal lifting applications:
- Vertical Lifting: Screw jacks are commonly used for vertical lifting applications. In vertical lifting configurations, the screw jack is mounted in a vertical position, with the load being lifted or lowered along the vertical axis. Vertical lifting applications include lifting platforms, stage equipment, heavy machinery, and other scenarios where vertical movement is required. Screw jacks designed for vertical lifting typically feature self-locking mechanisms to ensure load stability when the screw is not being rotated. The load is supported by the screw jack’s structure, which is constructed to handle the vertical forces exerted during lifting.
- Horizontal Lifting: Screw jacks can also be adapted for horizontal lifting applications. In horizontal lifting configurations, the screw jack is mounted in a horizontal position, and the load is moved horizontally or at an angle. Horizontal lifting applications can include conveyor systems, sliding gates, adjustable workstations, and other scenarios where linear movement is required along a horizontal plane. To adapt a screw jack for horizontal lifting, additional support mechanisms may be employed to counteract the gravitational forces acting on the load. These support mechanisms can include guide rails, linear guides, or additional bracing to maintain stability and control during horizontal movement.
- Angular Lifting: Screw jacks can be further adapted for angular lifting applications where the load needs to be lifted or lowered along an inclined or diagonal plane. Angular lifting configurations require careful consideration of the load’s weight distribution, the angle of inclination, and the stability of the supporting structure. By appropriately positioning and supporting the screw jack, angular lifting applications can be achieved with precision and control.
- Mounting Flexibility: Screw jacks offer flexibility in terms of mounting options, allowing them to be adapted for various orientations. The mounting flexibility enables screw jacks to be integrated into different lifting systems and structures. Depending on the specific requirements of the application, screw jacks can be mounted using flanges, brackets, or other mounting accessories. This adaptability facilitates the use of screw jacks in both vertical and horizontal lifting applications.
In summary, screw jacks can be adapted for both vertical and horizontal lifting applications. By considering factors such as load requirements, gravitational forces, stability needs, and mounting flexibility, screw jacks can be configured and mounted to provide stable and controlled lifting in various orientations.
editor by Dream 2024-04-26
China manufacturer Custom Long and Heavy Duty Alloy Steel Screw Shaft drill screw shaft
Product Description
Product Description
A heavy-duty roller shaft is a special type of mechanical part that is often used in industrial equipment and mechanical transmission systems. Function: Heavy-duty hollow flange shafts are typically used to connect 2 or more rotating parts such as gears, fan blades or transmissions. It connects rotating parts fixed on the shaft through flanges so that they can rotate together and transmit force and torque. Material selection: Heavy-duty hollow flange shafts are usually manufactured with high-strength alloy steel or stainless steel to ensure that they have sufficient strength and durability. The choice of material depends on the application environment and requirements. Structural design: The heavy-duty hollow flange shaft consists of 2 main parts: the shaft body and the flange. The shaft body is hollow with a large internal diameter to reduce overall weight and provide room for other transmission components. Flanges are located at both ends of the shaft and are used to connect and fix rotating parts. Manufacturing process: The manufacturing of heavy-duty hollow flange shafts usually involves multiple operations, including turning, milling, cutting, drilling, etc. These operations are used to machine the shaft body and flange and ensure that their size and shape meet the design requirements.
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★★★High Load Capacity: Large helical gear shafts are designed to handle significant loads and transmit high levels of torque. The helical gear design allows for a greater tooth engagement, resulting in improved load distribution and higher load-carrying capacity compared to other gear types.
★★★Smooth and Quiet Operation: Helical gears have a gradual engagement of teeth, which reduces noise and vibration during operation. The helix angle of the teeth helps to distribute the load smoothly, minimizing impact and ensuring a quieter gear system.
★★★Increased Efficiency: The helical gear design provides a larger contact area between the teeth, resulting in higher efficiency compared to other gear types. This leads to reduced power losses and improved overall system efficiency.
★★★Greater Tooth Strength: The helical gear teeth are longer and have a larger surface area compared to spur gears, providing increased tooth strength. This makes large helical gear shafts more resistant to wear and fatigue, allowing them to withstand heavy loads and prolonged use.
★★★Improved Gear Meshing: Helical gears offer a gradual engagement of teeth, which results in a smoother meshing action. This helps to minimize backlash, improve gear accuracy, and reduce the likelihood of tooth damage during gear engagement.
★★★Versatility: Large helical gear shafts can be used in a wide range of applications, including industrial machinery, heavy equipment, marine propulsion systems, and power transmission systems. Their versatility makes them suitable for various industries and sectors.
★★★Reliability and Durability: The use of high-quality materials, precise manufacturing techniques, and rigorous quality control ensures that large helical gear shafts are reliable and durable. They are designed to withstand heavy loads, extreme operating conditions, and long service life.
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Alloy Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
Customization: |
Available
| Customized Request |
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How do screw jacks ensure controlled and synchronized movement in multi-jack systems?
Screw jacks are capable of ensuring controlled and synchronized movement in multi-jack systems through various mechanisms and techniques. These systems are commonly used in applications where multiple screw jacks need to work together to lift or position a load. Here’s how screw jacks achieve controlled and synchronized movement in multi-jack systems:
- Mechanical Synchronization: Screw jacks can be mechanically linked in a multi-jack system to ensure synchronized movement. This can be achieved through the use of rigid couplings, connecting rods, or gear mechanisms that interconnect the input shafts of individual screw jacks. As a result, when one screw jack is operated to lift or lower the load, the mechanical linkage transfers the motion to the other screw jacks, causing them to move in sync. This ensures that all jacks contribute proportionally to the load and maintain a consistent lifting height.
- Electrical Synchronization: In addition to mechanical synchronization, screw jacks can also be electrically synchronized in multi-jack systems. This is typically achieved through the use of motorized screw jacks controlled by a centralized control system. Each motorized screw jack is equipped with position sensors or encoders that provide feedback on their current position. The control system receives this feedback and adjusts the motor speed and direction for each screw jack to ensure synchronized movement. Electrical synchronization enables precise control and allows for adjustments to be made dynamically, compensating for any variations in load distribution or environmental conditions.
- Load Sharing Mechanisms: In multi-jack systems, load sharing mechanisms can be employed to distribute the weight evenly among the screw jacks. Load sharing mechanisms can include load sensors or load cells that measure the individual loads on each jack. The control system then adjusts the lifting force applied by each screw jack to ensure equal distribution of the load. This prevents overloading of any individual jack and promotes balanced movement in the system.
- Position Feedback and Control: Screw jacks in multi-jack systems can be equipped with position feedback devices, such as linear encoders or limit switches, that provide information on the position of the load. This feedback is used by the control system to precisely control the movement of the screw jacks, ensuring that they reach and maintain the desired positions. By continuously monitoring the position feedback, the control system can make adjustments to keep the jacks synchronized and maintain the desired level of control.
- Control System Integration: A centralized control system can be used to integrate and coordinate the operation of multiple screw jacks in a multi-jack system. This control system can utilize programmable logic controllers (PLCs) or computer numerical control (CNC) systems to manage the movement, synchronization, and safety aspects of the screw jacks. The control system enables precise control, real-time monitoring, and the implementation of safety features, enhancing the overall performance and reliability of the multi-jack system.
By employing these mechanisms and techniques, screw jacks ensure controlled and synchronized movement in multi-jack systems. These systems find applications in various industries, such as heavy lifting, material handling, and industrial automation, where precise positioning and synchronized operation are critical requirements.
How do screw jacks ensure smooth and controlled linear movement of loads?
Screw jacks are designed to ensure smooth and controlled linear movement of loads. They employ several mechanisms and features that contribute to this capability. Here are some ways in which screw jacks achieve smooth and controlled linear movement:
- Threaded Screw and Nut Mechanism: Screw jacks consist of a threaded screw and a matching nut. The screw is rotated using a handle or a motor, causing it to move linearly through the nut. The thread geometry allows for smooth and controlled movement as the screw advances or retracts. The precision of the screw thread ensures that the load moves linearly without jerks or sudden changes in speed.
- Low Friction and High Efficiency: Screw jacks are designed to minimize friction and maximize efficiency. The components of the screw jack, such as the screw, nut, and bearing surfaces, are manufactured with smooth and precise finishes. This reduces frictional forces and minimizes energy losses during operation. The low friction characteristics enable smooth movement and ensure that a significant portion of the input force is translated into lifting or lowering the load.
- Load Distribution and Stability: Screw jacks are designed to distribute the load evenly across the screw thread and nut. This ensures that the load is supported and guided in a stable manner during linear movement. The load-bearing components of the screw jack, such as the housing and base, are constructed to provide adequate strength and rigidity, minimizing deflection and maintaining stability throughout the lifting or lowering process.
- Anti-Backlash Mechanisms: Backlash refers to the slight axial movement or play that can occur between the screw and the nut in a screw jack. To minimize backlash and ensure precise control, screw jacks often incorporate anti-backlash mechanisms. These mechanisms, such as preloading springs or adjustable backlash nuts, reduce or eliminate any free movement, allowing for more accurate and controlled linear motion of the load.
- Overload Protection: Screw jacks may include overload protection features to prevent damage or failure in the event of excessive loads or unexpected conditions. These features can include mechanical stops, shear pins, or overload clutches that disengage or limit the load-carrying capacity of the screw jack when predetermined limits are exceeded. Overload protection mechanisms contribute to the safe and controlled movement of loads.
By employing a threaded screw and nut mechanism, minimizing friction, ensuring load distribution and stability, incorporating anti-backlash mechanisms, and providing overload protection, screw jacks enable smooth and controlled linear movement of loads. These features make screw jacks suitable for a wide range of applications where precise positioning, lifting, or lowering with controlled speed and stability is required.
What is a screw jack and how is it used in various applications?
A screw jack is a mechanical device that converts rotational motion into linear motion. It consists of a threaded shaft (screw) and a nut that engages with the screw. When the screw is rotated, it moves the nut along the screw’s threads, causing linear displacement. Screw jacks are commonly used in various applications where heavy loads need to be lifted, lowered, or positioned with precision. Here are some key points regarding screw jacks and their applications:
- Principle of Operation: Screw jacks operate based on the principle of linear motion generated by the rotary motion of the screw. When the screw is rotated using a handle, motor, or other power source, the nut moves along the screw’s threads, resulting in linear displacement. The pitch of the screw determines the distance traveled per revolution.
- Lifting and Lowering Heavy Loads: Screw jacks are frequently used for lifting and lowering heavy loads in various industries. They provide a mechanical advantage, allowing operators to exert relatively low force to move substantial loads vertically. Screw jacks are commonly used in applications such as automotive lifts, industrial machinery, stage rigging, and construction equipment.
- Precision Positioning: Screw jacks are capable of precise positioning due to their ability to control linear displacement. By accurately controlling the rotational motion of the screw, the nut can be moved with high precision, enabling precise positioning of loads or equipment. This makes screw jacks suitable for applications that require fine adjustments, such as in assembly lines, testing equipment, or positioning systems.
- Load Capacity: Screw jacks are designed to handle a wide range of load capacities, from relatively light loads to extremely heavy loads. The load capacity of a screw jack depends on factors such as the diameter and pitch of the screw, the material and design of the components, and the mechanical arrangement of the jack. Specialized screw jacks can be engineered to handle loads ranging from a few kilograms to several hundred tons.
- Multiple Jack Systems: In applications that require lifting or moving exceptionally heavy loads or to distribute the load evenly, multiple screw jacks can be used in a synchronized arrangement. By mechanically linking several screw jacks together, they can be operated simultaneously to ensure coordinated and balanced lifting or lowering of the load.
- Automation and Motorization: While manual operation using a handle is common for smaller loads, larger and more complex applications often utilize motorized or automated systems. Electric motors, hydraulic systems, or pneumatic systems can be integrated with screw jacks to provide power and control for lifting or positioning operations. This enables efficient and precise operation, especially in industrial or automated processes.
Screw jacks are versatile mechanical devices used for lifting, lowering, and positioning heavy loads with precision. Their applications range from simple manual operations to complex automated systems, making them indispensable in various industries that require controlled linear motion and load handling.
editor by Dream 2024-04-25
China Standard CNC Milling Machine Processing Stainless Steel C45 Shaft From Professional Factory ball screw shaft coupling
Product Description
Introducing our high-quality Shaft, designed for various applications in the field of motors and gears. This versatile product is an essential component for any home appliance, ensuring smooth and efficient operation.
Our Shaft is expertly crafted using premium materials, guaranteeing durability and long-lasting performance. With its precise dimensions and excellent load-bearing capacity, it seamlessly integrates with motors and gears, providing optimal power transmission.
Featuring a sleek design, this Shaft is not only functional but also aesthetically pleasing. Its compact size allows for easy installation and compatibility with a wide range of home appliances
With our discounted price, you can now enhance the performance of your home appliances without breaking the bank. Don’t miss out on this incredible offer!
Keywords: Shaft, Axis, Motor Shaft, Gear
Available Material | 1. Stainless Steel: AISI303, AISI304, AISI316, AISI416, AISI420,etc. |
2. Free Cutting Steel:12L14,1215,etc. | |
3. Steel:C45(K1045), C20,etc | |
4. Aluminum: Al6061, Al6063, etc. | |
5. Carbon Steel:AISI1006,AISI1571,AISI1571,etc. | |
6. Alloy Steel: SCM435,10B21,etc. | |
7. According to customer’s requirement | |
Finish | Electroplating: Zinc Plating, Ni Plating, Electroless Nickel Plating, Zn-Ni Alloy Plating, Tin Plating, Copper-plating, Hot-dip Galvanizing, Black Oxide Coating, Black Anodizing, etc |
Rust Preventive Oil | |
Testing Equipment | CMM, Projector, Pull Tester, Projecting Apparatus |
Salt Spray Test, Durometer, Coating Analyzer, Tensile Machine | |
Management System | ISO9001 / IATF16949 |
Certification | SGS, RoHS, Material Certification, PPAP |
Production Capability | Auto Lathe Turning: ODΦ1.0-20mm, Tolerance. ± 0.01mm |
CNC Lathe Turning: ODΦ1.0-460mm, Tolerance. ± 0.005mm | |
CNC Milling:800x600mm (LxW), Tolerance.±0.05mm | |
Grinding: Tolerance. ± 0.002mm | |
Screw Cold Heading and Rolling: Metric 0.8-M16 | |
Injection: 300T Max | |
Stamping:2 50T Max |
1.
Location
Kexionda Electric Machinery Manufacturing Co., Ltd. (KXD) was established in 1998 and is located in the hinterland of the Pearl River CHINAMFG in South China. It is a professional enterprise that develops and produces micromotors. It now has a factory area of more than 10,000 square meters, more than 200 employees, and an annual output of 5 million motors. It mainly produces single-phase series motors (universal motors) and permanent magnet-brushed DC motors. The products are suitable for household appliances, commercial appliances, and electric equipment, such as mixers, egg beaters, meat grinders, meat mincers, ice crushers, paper shredders, bean grinders, soy milk machines, cooking machines, cloth machines, laboratory homogenizer and a series of electric products.
2.
“integrity and pragmatism”
Since its establishment, KXD has continued to innovate and win the market with integrity. The company comprehensively implements modern management, conducts production and sales based on the principle of benefiting customers, produces key parts of products by itself, continuously introduces automated production equipment, takes “quality and service” as its life, “integrity and pragmatism” as its foundation, and through its Design, production, and management are integrated to meet customer delivery deadlines to the greatest extent, effectively control product quality and reduce costs.
3.
Production standards
KXD strictly implements national standards during the production process, establishes and maintains the effective operation of the quality management system, and all products have 100% passed domestic CCC certification. All export products comply with Rohs and can pass EMC, UL, CE, VDE, and other certification requirements.
4.
Customer – first
At present, our company has dedicated project personnel to track product development, production, and after-sales service throughout the entire process, and is committed to providing customers with high-quality product solutions.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
Samples: |
US$ 5.33/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do screw jacks compare to other methods of lifting and adjusting loads?
When comparing screw jacks to other methods of lifting and adjusting loads, several factors come into consideration. Here’s a comparison of screw jacks with other commonly used methods:
- Hydraulic Systems: Screw jacks offer several advantages over hydraulic systems:
- Control and Precision: Screw jacks provide precise control and incremental adjustments. Hydraulic systems, on the other hand, may have limitations in terms of fine-tuning and precise positioning.
- Self-Locking: Screw jacks have a self-locking feature, which means they can hold positions without the need for continuous hydraulic pressure. Hydraulic systems typically require constant pressure to maintain position, which can be a disadvantage in certain applications.
- Simplicity and Maintenance: Screw jacks are generally simpler in design and require less maintenance compared to hydraulic systems. Hydraulic systems involve additional components such as pumps, hoses, valves, and hydraulic fluid, which can introduce complexity and maintenance requirements.
- Load Capacity: Screw jacks are available in a wide range of load capacities, making them suitable for both light-duty and heavy-duty applications. Hydraulic systems can handle higher loads but may be less suitable for precise adjustments in lighter load ranges.
- Pneumatic Systems: Screw jacks offer several advantages over pneumatic systems:
- Precision and Control: Screw jacks provide precise and controlled adjustments, allowing for accurate positioning. Pneumatic systems may have limitations in terms of fine-tuning and precise control.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous pneumatic pressure. Pneumatic systems require continuous pressure to maintain position, which can be a drawback in certain applications.
- Energy Efficiency: Screw jacks are typically more energy-efficient compared to pneumatic systems since they do not require a constant supply of compressed air.
- Load Capacity: Screw jacks can handle a wide range of load capacities, making them suitable for various applications. Pneumatic systems may have limitations in terms of handling heavy loads.
- Electric Actuators: Screw jacks offer several advantages over electric actuators:
- Load Capacity: Screw jacks are capable of handling high loads and are suitable for heavy-duty applications. Electric actuators may have limitations in terms of load capacity.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous electric power. Electric actuators may require continuous power to maintain position.
- Precision and Control: Screw jacks provide precise control and incremental adjustments. Electric actuators can offer precise positioning but may have limitations in terms of fine-tuning and incremental adjustments.
- Cost-Effectiveness: Screw jacks are often more cost-effective compared to electric actuators, making them a preferred choice in certain applications.
It’s important to note that the choice between screw jacks and other methods depends on the specific requirements of the application, such as load capacity, precision, control, maintenance, and cost considerations. Each method has its strengths and limitations, and manufacturers and engineers evaluate these factors to determine the most suitable solution for a particular lifting or adjusting task.
How do screw jacks enhance the efficiency of tasks like machinery assembly?
Screw jacks play a significant role in enhancing the efficiency of tasks like machinery assembly. They offer several advantages that contribute to smoother and more efficient assembly processes. Here are some ways in which screw jacks enhance efficiency:
- Precise Positioning: Screw jacks provide precise and controlled positioning, allowing for accurate alignment and assembly of machine components. The threaded screw mechanism enables incremental adjustments, enabling precise positioning and alignment during the assembly process. This precision helps ensure that components fit together correctly, reducing the need for rework or adjustments after assembly.
- Flexible Lifting and Lowering: Screw jacks allow for controlled lifting and lowering of heavy machine components during assembly. By adjusting the screw jack’s height, operators can position the components at the desired elevation, making it easier to align and attach them. The ability to fine-tune the lifting and lowering process enhances efficiency by reducing manual effort and simplifying the assembly tasks.
- Load Distribution: Screw jacks distribute the load evenly across multiple jacks or support points, providing stability during machinery assembly. This load distribution helps prevent excessive stress on individual components and ensures that the weight is properly supported. By maintaining stability and load distribution, screw jacks contribute to efficient and safe assembly processes.
- Height Adjustment: Screw jacks allow for height adjustment of machinery during assembly, enabling operators to align components at the optimal working height. This adjustability is particularly beneficial when assembling large or complex machinery, as it provides ergonomic advantages for the operators. Working at the correct height reduces fatigue and improves productivity, ultimately enhancing the efficiency of the assembly process.
- Modularity and Versatility: Screw jacks are often designed with modularity in mind, allowing them to be easily integrated into various assembly setups. They can be combined with other components such as mounting plates, couplings, or motorized systems to create customized assembly solutions. This modularity and versatility enable efficient adaptation to different assembly requirements and facilitate the integration of screw jacks into existing assembly processes.
- Automation Integration: Screw jacks can be integrated into automated assembly systems, improving efficiency by reducing manual labor and increasing the speed of assembly processes. With appropriate motorization and control systems, screw jacks can be synchronized and operated in conjunction with other automated machinery, streamlining the assembly workflow and reducing cycle times.
By providing precise positioning, flexible lifting and lowering, load distribution, height adjustment, modularity, versatility, and automation integration, screw jacks significantly enhance the efficiency of tasks like machinery assembly. They contribute to smoother operations, improved productivity, and better overall assembly quality.
Which industries and sectors commonly rely on screw jacks for their operations?
Screw jacks find applications in various industries and sectors where lifting heavy loads, adjusting height, or precise positioning is required. Here are some of the industries and sectors that commonly rely on screw jacks for their operations:
- Manufacturing: Screw jacks are extensively used in manufacturing industries for tasks such as lifting and positioning heavy equipment, adjusting assembly line heights, and aligning components during production processes.
- Construction: The construction industry utilizes screw jacks for tasks like lifting and stabilizing structural elements during building construction, adjusting formwork and scaffolding heights, and positioning heavy machinery or materials.
- Automotive: In the automotive sector, screw jacks are employed for lifting vehicles during maintenance and repairs, adjusting conveyor heights in assembly lines, and positioning components during manufacturing processes.
- Transportation and Logistics: Screw jacks are used in transportation and logistics for tasks such as adjusting loading dock heights, raising or lowering platforms on trucks or trailers, and positioning cargo handling equipment.
- Entertainment and Events: The entertainment and events industry relies on screw jacks for stage setups, lifting and adjusting lighting equipment, raising or lowering platforms for performers, and creating dynamic stage effects.
- Aerospace and Defense: Screw jacks are utilized in the aerospace and defense sectors for applications such as adjusting heights of launch platforms, positioning aircraft components during assembly, and operating heavy-duty doors or hatches.
- Material Handling and Warehousing: Screw jacks are found in material handling and warehousing operations for tasks like adjusting conveyor heights, lifting heavy pallets or containers, and positioning racks or shelves.
- Mining and Heavy Machinery: The mining industry and sectors involving heavy machinery utilize screw jacks for lifting and positioning equipment, adjusting conveyor heights, and supporting heavy loads in various mining operations.
- Energy and Utilities: Screw jacks are employed in energy and utility sectors for tasks such as adjusting heights of solar panels or wind turbines, raising or lowering equipment in power plants, and positioning components in utility infrastructure.
- Medical and Rehabilitation: In the medical and rehabilitation fields, screw jacks are used for height adjustment of medical beds, positioning of imaging equipment, and providing adjustable support systems for patients.
This list is not exhaustive, and screw jacks may find applications in other industries and sectors beyond those mentioned. The versatility, load capacity, and precise control offered by screw jacks make them valuable tools in a wide range of operations requiring lifting, adjusting, or positioning heavy loads.
editor by Dream 2024-04-25
China wholesaler 316 304 Stainless Steel Rod Long 2mm 8mm Aluminum Shaft Pin 25mm 40mm Threaded Knurled Shaft Price Steel Metal Shaft screw feeder shaft
Product Description
Product Description
Product Description
Product Name:316 304 stainless steel rod long 2mm 8mm aluminum shaft pin 25mm 40mm threaded knurled shaft price steel metal shaft
Company Name:
HangZhou CHINAMFG Hardware Industry Co., Ltd.
Keywords:
Shaft, Custom Precision Shaft, Precision Shaft, CNC Parts Screw, Special Screw, Stainless Steel Screws, Screw, Custom Stainless Steel Screw, Stainless Steel Screw Bolts, 316 Stainless Steel Screws, 316L Stainless Steel Screw, 304 Stainless Steel Screw, Screw Stainless Steel 316, Custom Screws Stainless, Stainless Steel Screws, Steel Screw Stainless, Screw Stainless Steel, Head Screw Stainless, 316 Steel Screws, Custom Shaft
Attributes:
- Material: Carbon Steel
- Load: Drive Shaft
- Stiffness / Rigid Axle
Description:
Explore our range of nonstandard CNC machining turning stainless steel shafts. Made from high-quality 304 and 316 stainless steel, these custom precision shafts offer exceptional strength and durability. Perfect for various applications, including drive shafts, these shafts provide stiffness and rigidity. Choose from a wide selection of sizes and designs to meet your specific needs. Trust HangZhou CHINAMFG Hardware Industry Co., Ltd. for reliable and precise CNC parts.
Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, AL6082-T6 etc. |
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416 etc. |
Steel | mild steel, Carbon steel,12L14, 12L15,4140, 4340, Q235, Q345B, 20#, 45# etc. |
Brass | HPb63, HPb62, HPb61, HPb59, H59, H58,H68, H80, H90 etc. |
Copper | C11000,C12000,C12000 C36000 etc. |
Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP,PEI, Peek etc. |
Nonstandard CNC Machining Turning Stainless Steel Shafts
Nonstandard CNC Machining Turning Stainless Steel Shafts
Looking for custom precision shafts? Our stainless steel screws are made from high-quality 304 and 316 stainless steel. With a rigid axle and excellent stiffness, these shafts are perfect for drive shaft applications. Order your custom shafts today!
Company name: HangZhou CHINAMFG Hardware Industry Co., Ltd.
Aluminum parts | Stainless Steel parts | Steel parts | Brass parts |
Clear Anodized | Polishing | Zinc plating | Nickel plating |
Color Anodized | Passivating | Nickel plating | chrome plating |
Sandblast Anodized | Sandblasting | Chrome plating | Electrophoresis black |
Polishing | Laser engraving | Oxide black | Oxide black |
Brushing | Electrophoresis black | Carburized | Powder coated |
Chroming | Oxide black | Heat treatment | |
Chemical Film | Powder Coated |
Company Profile
CHINAMFG Hardware – Precision CNC Spare Parts
JIESHENG Hardware – Precision CNC Spare Parts
JIESHENG Hardware, a leading manufacturer in the industry, specializes in the production of precision CNC lathes, automatic lathe parts, precision non-standard parts, rivets and nuts, washers, stamping parts, and more. Our expertise lies in providing high-quality non-standard metal parts to clients in various industries.
Our products are made from a wide range of materials including stainless steel, copper, brass, bronze, iron, aluminum, and various types of steel. This versatility allows us to cater to the specific needs of industries such as electronics, hardware, lighting, toys, sanitary ware, furniture, medical, sports equipment, and more.
Choose CHINAMFG Hardware for:
- Precision CNC lathes and automatic lathe parts
- High-quality non-standard metal parts
- Rivets, nuts, washers, and stamping parts
- Materials including stainless steel, copper, brass, bronze, iron, aluminum, and various types of steel
- Catering to industries such as electronics, hardware, lighting, toys, sanitary ware, furniture, medical, sports equipment, and more
Trust CHINAMFG Hardware, a leading manufacturer in the industry, for all your precision CNC spare part needs.
Product Details
Product Description: Brass Insert Sharp Knurl Nuts for Thermoplastics
Product Description: Brass Insert Sharp Knurl Nuts for Thermoplastics
Introducing our high-quality Brass Insert Sharp Knurl Nuts specifically designed for thermoplastics. These nuts are perfect for various applications and offer exceptional performance and durability.
Key Features:
- Precision manufacturing using top-grade materials
- Available in various sizes to meet your specific requirements
- Compatible with different materials such as aluminum, copper, brass, stainless steel, steel, iron, alloy, and zinc
- Sharp knurl design ensures a secure and reliable grip
- Surface treatment options include polishing, anodizing, nickel plating, zinc plating, tin plating, chrome plating, and silver plating
- Excellent hardness for enhanced strength and longevity
- Optimal packaging to ensure safe delivery
How to Request a Quotation:
Before requesting a quotation, please provide us with the following information:
- Size drawing (If unavailable, please provide detailed product size and picture)
- Material (Aluminum, copper, brass, stainless steel, steel, iron, alloy, zinc, etc.)
- Quantity (Higher quantities may result in better pricing)
- Surface treatment preference
- Required hardness
- Packing term
If you are interested in brass tubular rivets, please feel free to contact us.
Contact Information:
Contact Person: Alice Lee
Company: HangZhou CHINAMFG Hardware Industry Co., Ltd.
FAQ
Stainless Steel Dowel Pins
Stainless Steel Dowel Pins
Are you in need of stainless steel dowel pins for your manufacturing needs? Look no further! HangZhou CHINAMFG Hardware Industry Co., Ltd. is here to provide you with high-quality dowel pins that meet your requirements.
Features:
- Made from durable stainless steel material
- Precision machined for accurate dimensions
- Available in various sizes and lengths
- Corrosion-resistant for long-lasting performance
Benefits:
- Ensures secure and reliable connections
- Reduces the risk of misalignment
- Increases the strength and stability of assembled parts
- Can withstand high temperatures and harsh environments
Sample Request:
If you would like to request a sample of our stainless steel dowel pins, simply contact us and provide the necessary details. We may require a sample cost, but it will be refunded once you proceed with a mass production order. In special conditions, we also offer free samples.
Lead Time:
The lead time for your order depends on the quantity. Generally, it takes 7-20 days after order confirmation for us to fulfill your requirements.
Urgent Orders:
If you have urgent manufacturing needs, don’t worry! We will do our best to assist you. As we have our own factory, we can be flexible in adjusting our production schedule to accommodate your urgent requests.
Confidentiality:
We understand the importance of keeping your designs confidential. If you require a non-disclosure agreement (NDA), we are more than willing to CHINAMFG it. Rest assured that we will not display or share your designs with anyone.
Company name: HangZhou CHINAMFG Hardware Industry Co., Ltd.
Production Updates:
At HangZhou CHINAMFG Hardware Industry Co., Ltd., we understand that not everyone can visit our factory in person. But that doesn’t mean you have to miss out on the production process! We are committed to keeping you informed every step of the way.
When you choose our products, we will provide you with a detailed production schedule. This schedule will outline the key HangZhoustones and timelines, ensuring you know exactly when your order will be completed.
But we don’t stop there. We want you to see the progress for yourself. That’s why we will also send you pictures and videos showcasing the machining progress. You’ll be CZPT to witness the precision and craftsmanship that goes into every product we make.
With HangZhou CHINAMFG Hardware Industry Co., Ltd., you can have peace of mind knowing that even if you can’t be here in person, you won’t miss a beat. We keep you connected to the production process, so you can feel confident in the quality and progress of your order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Carbon Steel |
---|---|
Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can screw jacks be integrated with control systems for automation and remote operation?
Yes, screw jacks can be integrated with control systems to enable automation and remote operation. This integration allows for enhanced control, monitoring, and synchronization of multiple screw jacks within a system. Here’s how screw jacks can be integrated with control systems:
- Motorized Screw Jacks: Motorized screw jacks are equipped with electric motors that provide the power required for lifting and adjusting loads. These motorized screw jacks can be integrated with control systems to enable automation and remote operation. The control system can include a programmable logic controller (PLC), human-machine interface (HMI), or a dedicated control unit.
- Communication Protocols: Screw jacks integrated with control systems can use various communication protocols to facilitate remote operation and automation. Common protocols include Modbus, CAN bus, Ethernet/IP, or Profinet. These protocols allow the control system to communicate with the motorized screw jacks, sending commands, receiving feedback, and monitoring their status.
- Position Feedback: Motorized screw jacks integrated with control systems can provide position feedback, allowing the control system to accurately monitor and control the position of the screw jacks. Position sensors, such as encoders or linear potentiometers, can be installed on the screw jacks to provide precise position data to the control system.
- Programming and Sequencing: Control systems can be programmed to execute specific sequences of movements and actions using motorized screw jacks. This programming can include predefined motion profiles, synchronized movements of multiple screw jacks, or customized sequences to meet specific application requirements.
- Remote Operation and Monitoring: Integration with control systems allows for remote operation and monitoring of screw jacks. Through the control system’s interface, operators can remotely control the screw jacks, adjust their positions, monitor their status, and receive real-time feedback on load, position, or any potential issues.
- Integration with Overall Automation Systems: Screw jacks integrated with control systems can be part of larger automation systems, where they work in conjunction with other devices, such as sensors, actuators, or safety systems. This integration enables seamless coordination and synchronization of multiple components to achieve complex automation tasks.
The integration of screw jacks with control systems for automation and remote operation provides numerous benefits, including improved efficiency, precise control, enhanced safety, and the ability to monitor and adjust loads in real-time. This integration is particularly advantageous in applications that require synchronized movement, precise positioning, or remote control of multiple screw jacks within a system.
How do screw jacks enhance the performance of lifting and leveling applications?
Screw jacks are versatile mechanical devices that enhance the performance of lifting and leveling applications in several ways. Here are some ways in which screw jacks contribute to improved performance:
- Precise Positioning: Screw jacks offer precise positioning control, allowing for accurate adjustment of height or level. The threaded screw mechanism provides fine incremental movements, enabling operators to achieve the desired position with high precision. This level of control is crucial in applications where precise alignment, leveling, or height adjustment is required.
- Heavy Load Capacity: Screw jacks are capable of lifting and supporting heavy loads. They are designed to handle substantial weight and provide reliable load-bearing capabilities. The mechanical advantage of the screw thread allows for efficient transfer of force, enabling screw jacks to handle loads that would be impractical or challenging for other lifting mechanisms.
- Stability and Safety: Screw jacks offer stability and safety during lifting and leveling operations. The threaded screw mechanism ensures that the load remains secure and stable in the desired position, minimizing the risk of accidental movement or shifting. Screw jacks are designed with safety features such as locking mechanisms or braking systems to prevent unintended lowering or sudden movements, enhancing overall safety for both operators and the lifted load.
- Adjustability and Flexibility: Screw jacks provide adjustability and flexibility in lifting and leveling applications. They can be easily adjusted to accommodate different heights or levels, making them suitable for a wide range of applications. Screw jacks are available in various sizes, load capacities, and configurations, allowing for customization and adaptation to specific requirements.
- Reliability and Durability: Screw jacks are known for their reliability and durability. They are constructed with robust materials and designed to withstand heavy loads, frequent use, and harsh operating conditions. The screw thread mechanism is inherently resistant to wear and provides excellent load-holding capabilities, ensuring long-term performance and reliability.
- Manual or Motorized Operation: Screw jacks can be operated manually or with motorized systems, providing flexibility in choosing the appropriate mode of operation based on the specific application. Manual screw jacks are often used when precise control is required, while motorized screw jacks offer increased speed and automation for lifting or leveling larger or heavier loads.
By offering precise positioning, high load capacity, stability, adjustability, reliability, and flexibility in operation, screw jacks significantly enhance the performance of lifting and leveling applications. Their versatility and ability to handle heavy loads make them a preferred choice in various industries where controlled lifting, leveling, or positioning is essential.
Can screw jacks be adapted for both vertical and horizontal lifting applications?
Yes, screw jacks can be adapted for both vertical and horizontal lifting applications. Screw jacks are versatile mechanical devices that can be configured and mounted in various orientations to accommodate different lifting requirements. Here’s how screw jacks can be adapted for vertical and horizontal lifting applications:
- Vertical Lifting: Screw jacks are commonly used for vertical lifting applications. In vertical lifting configurations, the screw jack is mounted in a vertical position, with the load being lifted or lowered along the vertical axis. Vertical lifting applications include lifting platforms, stage equipment, heavy machinery, and other scenarios where vertical movement is required. Screw jacks designed for vertical lifting typically feature self-locking mechanisms to ensure load stability when the screw is not being rotated. The load is supported by the screw jack’s structure, which is constructed to handle the vertical forces exerted during lifting.
- Horizontal Lifting: Screw jacks can also be adapted for horizontal lifting applications. In horizontal lifting configurations, the screw jack is mounted in a horizontal position, and the load is moved horizontally or at an angle. Horizontal lifting applications can include conveyor systems, sliding gates, adjustable workstations, and other scenarios where linear movement is required along a horizontal plane. To adapt a screw jack for horizontal lifting, additional support mechanisms may be employed to counteract the gravitational forces acting on the load. These support mechanisms can include guide rails, linear guides, or additional bracing to maintain stability and control during horizontal movement.
- Angular Lifting: Screw jacks can be further adapted for angular lifting applications where the load needs to be lifted or lowered along an inclined or diagonal plane. Angular lifting configurations require careful consideration of the load’s weight distribution, the angle of inclination, and the stability of the supporting structure. By appropriately positioning and supporting the screw jack, angular lifting applications can be achieved with precision and control.
- Mounting Flexibility: Screw jacks offer flexibility in terms of mounting options, allowing them to be adapted for various orientations. The mounting flexibility enables screw jacks to be integrated into different lifting systems and structures. Depending on the specific requirements of the application, screw jacks can be mounted using flanges, brackets, or other mounting accessories. This adaptability facilitates the use of screw jacks in both vertical and horizontal lifting applications.
In summary, screw jacks can be adapted for both vertical and horizontal lifting applications. By considering factors such as load requirements, gravitational forces, stability needs, and mounting flexibility, screw jacks can be configured and mounted to provide stable and controlled lifting in various orientations.
editor by Dream 2024-04-24
China Good quality Steel Food Extrusion Shaft of Snack Pellet and Pet Food threaded shaft for garage door opener
Product Description
Product Description
Steel Food Extrusion Shaft of Snack Pellet and Pet Food |
Screw Elements are the main working components of a twin screw extruder. The quality of thread components determines the quality and output of the extruder equipment.our company has accumulated years of experience, absorbed the strengths of foreign high-quality products, and combined with the usage of manufacturers, designed thread components with reasonable parameters, strong self-cleaning performance, wear resistance, anti-corrosion, and suitable for processing various materials.
Shaft Classification:
Involute spline shaft
Rectangular Spline shaft
Outer hexagonal spline shaft
Special shaft
Screw shaft
Specially launched for high-end users of twin screw extruders: high torque, high strength, and high-precision extruder core shaft.With the development of twin screw extruders towards high speed and high torque, higher requirements have been put CHINAMFG for the strength (especially thermal strength) and accuracy of the core shaft of twin screw extruders. Our company has conducted extensive research and dedicated research, and our products have been tested by customers and fully meet the performance and quality requirements of similar high-end products imported from abroad.
Product Details
Product Name | Screw Elements for Extruded machinery |
Material | W6Mo5Cr4V2,38CrMoAlA,Imported HIP high speed steel,CR40 (41),Cr12MoV,Cr12Mo1V1,440C Shaft: 40CrNiMoA, ER15E, ER15A |
Brand | TOPLINE |
Application | SPARE PARTS FOR TWIN SCREW EXTRUDER |
After-sales Service | 1 Year |
Key Selling Points | Sustainable,durable |
The core shaft configuration can be designed for material transportation, mixing homogenization, shear dispersion, exhaust devolatilization, and pressure extrusion.
Screw Elements are divided into conveying Screw Elements, shearing Screw Elements, and special Screw Elements.
Our Advantages
Advantages:
1. Low MOQ: Can meet your small order request.
2. OEM accepted: Can make products as per your design.what you need to do is sending us your drawings
3. Good service: Treat every client as friend.
4. Good quality: Have strict quality inspection system. Good reputation in the market.
High torque, high strength, and high precision
Strict Quality Controlling
Manufacturing Technique
01 Q: Who are we?
A: Our company is a specializing in R&D, production, sales, application promotion of food engineering projects. Twin screw extruder machines served for more than 970 companies,export to 116 countries, area, more than 20 years engineering team.
02 Q: How can we guarantee quality?
A:Always a pre-production sample before mass production:Always final lnspection before shipment
03 Q: What can you buy from us?
A: Gear box,Preconditioner,Screw and Barrel ,Screw Elements ,Shaft ,Mould,etc.
Welcome you come to our factory for visiting.Our company is in HangZhou City, ZheJiang Province, China.If any need for our machines, please do not hesitate to contact with us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Support Remote Warranty |
---|---|
Warranty: | 1year |
Material: | 304 Stainless Steel |
Function: | Multifunctional |
Advantage: | Easy Operation High Efficiency |
Type: | Twin Screw Extruder |
Samples: |
US$ 99999/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do screw jacks contribute to the safety of tasks like vehicle maintenance?
Screw jacks play a crucial role in ensuring the safety of tasks like vehicle maintenance. They provide stability, lifting capabilities, and precise control, which are essential for safe and efficient maintenance operations. Here’s how screw jacks contribute to safety in vehicle maintenance:
- Stability and Load Capacity: Screw jacks are designed to provide high stability and support heavy loads. When used in vehicle maintenance, they offer a solid and secure platform for lifting and supporting the vehicle. This stability ensures that the vehicle remains steady during maintenance tasks, reducing the risk of accidents or injuries caused by uncontrolled movement or instability.
- Precise Height Adjustment: Screw jacks allow for precise height adjustment, enabling mechanics to position the vehicle at the desired working height. This precise control ensures that the vehicle is at an optimal height for accessing various components, performing inspections, or conducting repairs. It helps maintain a comfortable working posture for mechanics, minimizing the risk of strain or injury.
- Locking Mechanisms: Screw jacks often incorporate locking mechanisms to securely hold the lifted load in position. These locking mechanisms prevent accidental lowering of the vehicle during maintenance tasks, providing an additional layer of safety. Even in the event of power loss or system failure, the locking mechanism ensures that the vehicle remains elevated, reducing the risk of injury or damage.
- Even Weight Distribution: When multiple screw jacks are used in a synchronized system, they distribute the load evenly, ensuring balanced support. This even weight distribution minimizes stress on individual components and prevents overloading, reducing the risk of equipment failure or accidents caused by imbalanced loads.
- Integration with Safety Systems: Screw jacks can be integrated with safety systems to enhance overall safety during vehicle maintenance tasks. For example, limit switches or proximity sensors can be used to prevent the screw jacks from exceeding their maximum or minimum height limits. Emergency stop buttons or safety interlocks can be integrated into the control system, allowing immediate halting of the lifting operation in case of emergencies or hazardous situations.
The combination of stability, precise control, locking mechanisms, even weight distribution, and integration with safety systems makes screw jacks a reliable and safe solution for vehicle maintenance tasks. They provide mechanics with a secure working platform, reduce the risk of accidents, and contribute to the overall safety and efficiency of vehicle maintenance operations.
Can screw jacks be used for both light-duty and heavy-duty applications?
Yes, screw jacks are versatile mechanical devices that can be used for both light-duty and heavy-duty applications. Their design and construction allow them to handle a wide range of loads, making them suitable for various industrial, commercial, and residential tasks. Here’s how screw jacks are used in both light-duty and heavy-duty applications:
- Light-Duty Applications: Screw jacks find application in numerous light-duty tasks where precise positioning, lifting, or adjustment is required. Examples of light-duty applications include:
- Workbenches and assembly stations: Screw jacks can be employed to adjust the height of workbenches or assembly stations, allowing operators to work at comfortable levels.
- Stage and theater equipment: Screw jacks are used to raise or lower stage platforms, lighting fixtures, or props, allowing for easy setup and adjustments during performances.
- Medical and healthcare equipment: Screw jacks are utilized in medical beds, examination tables, or dental chairs to enable height adjustments for patient comfort and medical procedures.
- Optical and laboratory equipment: Screw jacks provide precise vertical positioning in optical systems, microscopes, or laboratory setups, ensuring accurate alignment and focus.
- Residential applications: Screw jacks can be used in home applications, such as adjustable tables, ergonomic furniture, or lifting mechanisms for storage units.
- Heavy-Duty Applications: Screw jacks are also capable of handling heavy-duty applications that involve substantial loads and demanding conditions. Examples of heavy-duty applications include:
- Industrial machinery: Screw jacks are utilized in various industrial machinery, including presses, injection molding machines, or material handling equipment, to provide precise control and lifting capabilities.
- Construction and infrastructure projects: Screw jacks are employed in construction tasks, such as formwork systems, scaffolding, or temporary structures, for lifting, leveling, or supporting heavy loads.
- Transportation and automotive: Screw jacks find application in automotive lifts, vehicle maintenance equipment, or cargo handling systems, enabling the lifting and positioning of heavy vehicles or loads.
- Shipbuilding and offshore industries: Screw jacks are used in shipbuilding and offshore applications for tasks such as aligning sections, adjusting propeller pitch, or lifting heavy components during construction or maintenance.
- Mining and heavy equipment: Screw jacks are utilized in mining machinery, cranes, or heavy equipment for load positioning, maintenance, or stabilization.
It’s important to note that the specific design, size, and load capacity of the screw jack should be matched to the requirements of the application. Manufacturers provide a wide range of screw jack models with varying load capacities, travel distances, and configurations to accommodate both light-duty and heavy-duty applications. Proper selection and installation of the screw jack ensure optimal performance and safety in diverse tasks.
How do screw jacks handle variations in load, speed, and precision?
Screw jacks are designed to handle variations in load, speed, and precision through several mechanisms and features. Here’s how screw jacks handle these variations:
- Load Variations: Screw jacks are capable of handling different load variations. The load capacity of a screw jack depends on factors such as the mechanical strength of the components, the thread design, and the material properties. By selecting the appropriate screw jack with the required load capacity and considering factors such as the load distribution, safety factors, and duty cycle, variations in load can be accommodated within the specified limits.
- Speed Variations: Screw jacks can operate at different speeds based on the application requirements. The speed of a screw jack is influenced by factors such as the pitch of the screw, the rotational speed of the input device, and the mechanical advantage of the system. By adjusting the rotational speed of the input device or selecting screw jacks with different pitch options, variations in speed can be achieved. It is important to note that higher speeds may affect the efficiency, accuracy, and load capacity of the screw jack system.
- Precision: Screw jacks offer precise positioning capabilities. The linear displacement achieved per revolution of the screw can be accurately controlled. This precision is achieved through the pitch of the screw, which determines the linear displacement per rotation. By selecting screw jacks with suitable pitch options and incorporating additional components such as limit switches or position sensors, precise positioning can be achieved with minimal backlash or play. It is important to consider the required level of precision and the specific application’s tolerance requirements when choosing the appropriate screw jack.
- Adjustability: Screw jacks provide adjustability to accommodate variations in load, speed, and precision. The system can be fine-tuned by adjusting the input device’s rotational speed, changing the pitch of the screw, or incorporating gearing mechanisms for increased mechanical advantage. This adjustability allows for optimization based on the specific operational requirements, ensuring that the screw jack system performs effectively within the desired parameters.
- Control and Feedback: Screw jacks can be equipped with control systems and feedback mechanisms to enhance load, speed, and precision management. These systems can include motor controllers, position sensors, limit switches, or even automation interfaces. By integrating such control and feedback mechanisms, the screw jack system can be monitored, adjusted, and actively controlled to handle variations in load, speed, and precision more effectively.
In summary, screw jacks handle variations in load, speed, and precision through their design features, adjustability, and the incorporation of control systems. By selecting the appropriate screw jack and considering factors such as load capacity, speed requirements, precision needs, and control mechanisms, variations in load, speed, and precision can be accommodated to meet the specific operational demands of the application.
editor by Dream 2024-04-23
China high quality Hard/Soft/Hollow Shaft, Customized Threading Chrome Steel Linear Shaft lead screw shaft
Product Description
Hard/Soft/Hollow Shaft, Customized Threading Chrome Steel Linear Shaft
Product Description
Linear Shaft is the guiding effect of sliding bearing, which can make the products of linear motion.
The necessary conditions required by the linear motion system is: Simple design, the best performance, low maintenance cost, using the selected durable material, high-frequency heat treatment, the accurate outside
Diameter size, roundness, really straight and surface treatment, etc.
Professional manufacturer Chrome plated Hardened steel Shaft ( series 3-150mm)
Model No.:series 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 13mm, 16mm, 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 80mm, 100mm, 120mm, 150mm
Available Material : Carbon Steel, bearing steel
Hardened layer thickness : 0.8mm-3mm
Length : 0-6000mm (If you need above 6000mm, we can anti-connect for you)
Precision :G6 H7
Roughness : Within 1.5μm
Straightness : Not excess 1.5μm of 100mm (Rmax)
Other Material : Bearing Steel GCr15, high Carbon Steel 45#, SUS440C
OEM & ODM :We are Professional bearing manufactory in China, the bearing of High Quality can be OEM & Customized according to your requirement, such as for thread shaft or not, Reduced shaft diameter, Coaxial Holes Drilled and Tapped, Flats-Single or Multiple, Key Way, Snap ring Grooves, Radial Holes Drilled and Tapped, Chamfering, etc.
Linear Shaft Application:
1. CHINAMFG shaft
Generally applicable to industrial robots, as a professional measuring instruments, medical equipment, precision machine tools, aircraft shaft, pneumatic mandrel movement part.
2. Hollow shaft
With its weight to reduce equipment, simplify the structure of the advantages, you can then wear the internal measurement of wire, compressed air, can also add lubricants and hydraulic oil.
3. Stainless steel shaft
It’s generally suitable for use as a part of the measurement in the presence of chemicals such as chemicals, seawater and other
Substances.
Special machining shafts are finely finished after heat treatment with hard chrome plating for all types of automation equipment.
Special Machining for Linear Shaft:
1. For the Length
We can offer linear shaft with diameterφ5mm-φ150mm. Maxium length up to 6000mm.
When you are special requirements on length, we can meet your machining requirements with different length.
When you request above 6000mm, we can anti-connect for you.
2. For Special Processing
When you have special requirements on machining. Such as threading, coaxial holes drilled and tapped, radial holes drilled and tapped, reduced shaft diameter etc, we can machine for you, and these special machines are finished after heat treatment and hard chromic so that ensure the precision of product.
Send us your detailed sketch or blue print for propmt quotation and action, you should be satisfied with our service.
Packaging & Shipping
Our packaging is also very variable, the purpose is to meet the needs of different customers.The commonly used packages are as follows:
1.Paper tube packed + wooden box
2.Industrial package+wooden box
3.According to your requirements
Company Profile
Our factory is to all areas to achieve “zero defect” quality objectives of quality and safety throughout all phases of design to manufacture consistent,strong quality management system to ensure to the maximum extent from the product. This is important prerequisite to establish trust relationships with customers.
Most modern precision product manufacturing process is a great significance major contribution to the “zero defect manufacturing”.”BXY” is our brand,which is very famous in the industry and coutomers.
HangZhou Yi CZPT International Trade Co.,Ltd is based in ZheJiang (CHINA) since 2011 and is 1 of the biggest authorized manufactures and exporters of bearings and linear shaft products. We’ve been dedicated to provide all types of hiigh quality bearings and linear shafts to OEM. Up to now, we have exported our goods to Italy, Brazil, Argentina, Poland, India, Pakistan, Bangladesh,Thailand,Indonesia, South Korea, Iran, South Africa,etc.
First class service, efficient delivery methods, the most competitive quality-price ratio, we dedicated to provide you quality brand bearings. Sincerely welcome new and old customers visit and build cooperation.
Our Advantages
NO.1
We are factory directly.
NO.2
We provide our customers the most Comprehensive service and we’ll do our best to deal with problems our customers encountered to ensure our customers SATISFACTION.
NO.3
The high quality of our products means that it has long life, high speed, low noise, low vibration and low friction.
NO.4
Be honesty, be professional is our faith; good attitude, timely response, quick delivery, consideration of every detail is our working style.
NO.5
Manufactured by ourselves, enough storage space, enough inventory, high producing efficiency we possess, the most favorable price we offer to our customers makes sure every deal have a happy end.
Exhibition
Customer’s Good Feedback
FAQ
Q1: How many the MOQ of your company?
A: Our company MOQ is 1pcs.
Q2: Could you accept OEM and customize?
A:YES, we can customize for you according to sample or drawing.
Q3: Could you supply sample for free?
A: Yes, we can supply sample for free, but need our customer afford freight.
Q4 : Does your factory have CE?
A: Yes, we have ISO 9001:2008, and SASO. If you want other CE, we can do for you.
Q5: Is it your company is factory or Trade Company?
A: We have our own factory; our type is factory + trade.
Q6: What time the guarantee of your bearing quality guarantee period?
A: 6 months ,Customer need supply photos and send bearing back.
Q7: Could you tell me the payment term of your company can accept?
A: T/T, Western Union, PayPal, T/T, L/C.
Q8: Could you tell me the delivery time of your goods?
A: 7-15 days , mostly base on your order quantity.
We Also Produce And Supply
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Chrome Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT01-IT5 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do screw jacks handle variations in temperature and harsh operating conditions?
Screw jacks are designed to handle variations in temperature and harsh operating conditions while maintaining their performance and reliability. Here’s how screw jacks handle these challenges:
- Material Selection: Screw jacks are made from materials that can withstand harsh conditions. They are often constructed using materials such as stainless steel, which offers excellent corrosion resistance and durability. This allows screw jacks to withstand exposure to moisture, chemicals, extreme temperatures, and other harsh operating conditions.
- Surface Treatments and Coatings: Screw jacks can be treated with specialized coatings or surface treatments to enhance their resistance to corrosion, wear, and environmental factors. For example, zinc plating or epoxy coatings can be applied to protect the screw jack components from rust or chemical damage. These treatments increase the longevity and reliability of the screw jacks in harsh conditions.
- Sealing Mechanisms: Screw jacks can be equipped with sealing mechanisms to protect internal components from contaminants, moisture, or dust. Seals, gaskets, or protective covers can be used to prevent the ingress of foreign substances that could affect the performance or lifespan of the screw jack. Effective sealing mechanisms ensure the integrity and functionality of the screw jack in harsh operating conditions.
- Heat Dissipation: In applications where temperature variations are significant, screw jacks can be designed with heat dissipation features. This can include the use of cooling fins, heat sinks, or ventilation systems to dissipate excess heat generated during operation. Efficient heat dissipation helps prevent overheating and ensures optimal performance of the screw jack in high-temperature environments.
- Lubrication: Proper lubrication is essential for the smooth operation and longevity of screw jacks in harsh conditions. Specialized lubricants can be used to reduce friction, protect against wear, and maintain the performance of the screw jack over time. Lubrication also helps to minimize the effects of temperature variations on the operation of the screw jack.
- Design Considerations: Screw jacks can be designed with temperature-resistant components, such as high-temperature seals or bearings, to withstand extreme temperature variations. Additionally, thermal expansion and contraction can be accounted for in the design to ensure the stability and accuracy of the screw jack’s operation underharsh conditions.
By considering these factors and incorporating appropriate design features, screw jacks can effectively handle variations in temperature and harsh operating conditions. This allows them to maintain their performance, reliability, and longevity, even in demanding industrial environments.
Can you provide real-world examples of machinery or structures that use screw jacks?
Yes, screw jacks are commonly used in various machinery and structures for lifting, lowering, and positioning applications. Here are some real-world examples of machinery and structures that utilize screw jacks:
- Industrial Machinery: Screw jacks are widely used in industrial machinery and equipment. They are employed in material handling systems, assembly lines, packaging machines, and conveyors to lift or lower components, adjust working heights, or provide precise positioning. Screw jacks are also used in presses, injection molding machines, and die-casting equipment to apply controlled force or pressure.
- Construction and Infrastructure: In the construction industry, screw jacks are used in various applications. They are utilized in formwork systems to support and adjust the height of concrete molds during construction. Screw jacks are also employed in scaffolding systems to provide stability and height adjustment. In addition, they are utilized in bridge construction and maintenance to lift and position heavy components or to create temporary supports.
- Aerospace and Defense: Screw jacks find application in aerospace and defense industries. They are used in aircraft maintenance and assembly for tasks such as raising or lowering landing gear, adjusting wing flaps, or positioning aircraft components. Screw jacks are also utilized in missile launch systems, satellite deployment mechanisms, and radar systems.
- Automotive and Transportation: Screw jacks play a role in the automotive and transportation sectors. They are used in vehicle lifting systems, such as car lifts or hydraulic ramps, for maintenance and repair operations. Screw jacks are also employed in adjustable-height truck trailers, lifting platforms for disabled access vehicles, and loading dock levelers.
- Stage and Entertainment: In the stage and entertainment industry, screw jacks are utilized for stage rigging and set construction. They are employed to lift and position lighting fixtures, sound equipment, and scenery elements. Screw jacks provide precise control over the elevation and alignment of stage components, facilitating dynamic performances and efficient setup.
- Medical and Rehabilitation: Screw jacks find application in medical and rehabilitation equipment. They are used in patient lifts and adjustable hospital beds to facilitate safe patient transfers and positioning. Screw jacks also play a role in rehabilitation equipment, such as lifting platforms for physical therapy or adjustable exercise machines.
These are just a few examples of the many applications of screw jacks in various industries. The versatility, reliability, and precise control offered by screw jacks make them suitable for a wide range of machinery and structures where lifting, lowering, or positioning operations are required.
Can you explain the basic principle behind the operation of a screw jack?
The basic principle behind the operation of a screw jack is the conversion of rotational motion into linear motion. A screw jack consists of a threaded shaft, known as the screw, and a nut that engages with the screw’s threads. When the screw is rotated, it moves the nut linearly along its threads, resulting in linear displacement. Here are some key points regarding the basic principle of operation for a screw jack:
- Rotational Motion: The operation of a screw jack begins with the application of rotational motion to the screw. This can be achieved through various means, such as manually turning a handle, using an electric motor, or employing hydraulic or pneumatic systems. The rotational motion is typically applied to the top end of the screw.
- Threaded Shaft: The screw in a screw jack is a threaded shaft with helical grooves running along its length. The threads can be either square or trapezoidal in shape. The pitch of the screw refers to the distance traveled along the screw’s axis for each complete revolution. The pitch determines the linear displacement achieved per rotation.
- Nut Engagement: The nut is a component that engages with the screw’s threads. It is typically a cylindrical or rectangular block with a threaded hole that matches the screw’s threads. The nut is free to move linearly along the screw’s length when the screw is rotated.
- Linear Motion: As the screw is rotated, the nut moves along the screw’s threads, causing linear displacement. The direction and magnitude of the displacement depend on the rotational direction and the pitch of the screw. Clockwise rotation typically results in upward linear displacement, while counterclockwise rotation leads to downward displacement.
- Mechanical Advantage: One of the advantages of a screw jack is its ability to provide a mechanical advantage. The pitch of the screw determines the distance traveled per revolution. By increasing the pitch or using multiple-start threads, the linear displacement achieved per rotation can be increased, allowing for the lifting or lowering of heavier loads with relatively less rotational effort.
- Self-Locking: The friction between the screw and the nut helps to maintain the position of the load once the rotational force is removed. This self-locking characteristic of screw jacks allows them to hold loads in position without requiring continuous power or external braking mechanisms.
In summary, the basic principle behind the operation of a screw jack involves the conversion of rotational motion into linear motion. By rotating the screw, the nut moves along the screw’s threads, resulting in linear displacement. The pitch of the screw determines the distance traveled per revolution, and the self-locking nature of the screw and nut interface helps maintain the position of the load.
editor by Dream 2024-04-19
China Custom Precision Machining Spline Shaft Hardened Steel Shaft with Forged Steel ball screw shaft diameter
Product Description
HangZhou CHINAMFG is IATF16949 certificated manufacturer ,located in HangZhou,China.We are specialized in manufacturing custom-made precision Machining Components. We offer a wide range of manufacturing solutions, including machining, and stamping Our engineering team has rich experience in working in this field for many years.
We have professional quality control team which is built up by rich experienced QC & QA. They will monitor each process of production. Each component or part will go through our QA for final inspection and testing. Make sure every product is under customer’s requirement before CZPT customers.
Our focus is to close the gap and provide lower cost manufacturing throughout the world. Sourcing your parts with CHINAMFG is the closest thing to running your own manufacturing facility in China. We offer extreme flexibility for you and your project needs.
HangZhou CHINAMFG will provide you with the following benefits and advantages:
·More saving on manufacturing cost.
·State-of-the-art manufacturing facilities.
·On site manufacturing supervision for quality control.
·Bilingual engineers reporting on your project.
·Reasonable short lead time.
Equipments: CNC machining center, CNC Lathe, milling machine, normal lathe, grinding machine, wire-cut machine, height gauge, projector, and other precise ones.
Materials: Aluminum, Alloy steel, Stainless Steel, brass, etc.
About 80% of FRIMAI’s business is exported, and 20% domestic. FRIMAhas very strict quality control request and system based on IATF16949 management system.
Any enquiries and orders together with drawing or sample as well as investments are extremely welcomed. We sincerely wish to cooperate with your company and create brilliance.
Feature of CNC parts
1. Precision Cnc stainless steel parts strictly according to customer’s drawing, packing, and quality request
2. Tolerance: Can be kept at +/-0.005mm
3. The most advanced CMM inspector to ensure the quality
4. Experienced technology engineers and well-trained workers
5. Fast and timely delivery. Speedily&professional service
6. Quality assurance in accordance with PPAP-3 level system inIATF16949
WMeasuring Facilties | Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge | |||
Machining Facilities | Machining Tolerance(mm) | Mchining Precision(mm) | Qty | Self-owned |
CNC Machining Centre | 800×500 | 0.005-0.01 | 20pcs | Head Plant |
CNC Machining Centre | 650×500 | 0.005-0.01 | 5pcs | Head Plant |
CNC Turning | 750×40 | 0.015-0.005 | 20pcs | Head Plant |
Turning | 750×250 | 0.01-0.02 | 10pcs | Head Plant |
Milling | 1200×550 | 0.01-0.02 | 6pcs | Head Plant |
Grinding | 160x360x280 | 0.005-0.01 | 4pcs | Head Plant |
Grinding | 300×680 | 0.01 | 1pcs | Head Plant |
Wire-cutting | 400×350 | 0.01-0.02 | 4pcs | Head Plant |
Material Available for CNC Turning Service
Material | Stainless steel | SS201 SS303 SS304 SS316 17-4PH SUS440C |
Steel | Q235 20#-45# etc | |
Brass | C36000(C26800) C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc | |
Iron | 1213 12L14 1215 etc | |
Bronze | C51000 C52100 C5400etc | |
Aluminum | Al6061 Al6063 Al7075 AL5052 etc | |
Alloy | A2 D2 SKD11 DF2 XW/5 ASP-23 |
Terms and Conditions
Our Processing | CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, |
Surface finish | Hard Coating/Black Anodize/ Clear Anodize/ Hard Chrome /Clear Zinc/Plasma Niride |
Tolerance | 0.005mm |
QC System | 100% inspection before shipment |
Drawing format | CAD / PDF/ DWG/ IGS/ STEP/So |
Packaging | Standard package / Carton box or Pallet / As per customized specifications |
Testing equipment | CMM (Coordinate Measuring Machine), Height gauge, Caliper, Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, etc. |
Trade terms | EXW, FOB, CIF, As per the customer’s request |
Shipment Terms | 1) 0-100kg: express & air freight priority 2) >100kg: sea freight priority 3) As per customized specifications |
Note | All CNC machining parts are custom-made according to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email. |
Surface Finish | Anodized/Zinc/Nickle/ZiNi plating |
Our advantage:
11 years one-stop customized metal products factory.
We will complete different processing designs based on customers’ processing needs and combine different processing techniques to
give customers the best solutions such as CNC machining turning milling stamping forging extrusion casting bending welding etc.
ODM/OEM rapid service
We can do it you only need to provide your project drawings and samples and we can customize and manufacture for you.
Provide high-quality products at a competitive price
Customized processing can be obtained within 5 working days to obtain prototypes and small batch production parts to provide customers with
high-quality and low-cost CNC processed products.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Automotive Industry |
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Certification: | IATF16949, RoHS, ISO9001 |
Transport Package: | Each Pack by PE Bag, Then Pack in Carton |
Specification: | SS316/S304, Brass, Aluminum |
Trademark: | OEM |
Origin: | Ningbo China |
Customization: |
Available
| Customized Request |
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How do screw jacks ensure controlled and synchronized movement in multi-jack systems?
Screw jacks are capable of ensuring controlled and synchronized movement in multi-jack systems through various mechanisms and techniques. These systems are commonly used in applications where multiple screw jacks need to work together to lift or position a load. Here’s how screw jacks achieve controlled and synchronized movement in multi-jack systems:
- Mechanical Synchronization: Screw jacks can be mechanically linked in a multi-jack system to ensure synchronized movement. This can be achieved through the use of rigid couplings, connecting rods, or gear mechanisms that interconnect the input shafts of individual screw jacks. As a result, when one screw jack is operated to lift or lower the load, the mechanical linkage transfers the motion to the other screw jacks, causing them to move in sync. This ensures that all jacks contribute proportionally to the load and maintain a consistent lifting height.
- Electrical Synchronization: In addition to mechanical synchronization, screw jacks can also be electrically synchronized in multi-jack systems. This is typically achieved through the use of motorized screw jacks controlled by a centralized control system. Each motorized screw jack is equipped with position sensors or encoders that provide feedback on their current position. The control system receives this feedback and adjusts the motor speed and direction for each screw jack to ensure synchronized movement. Electrical synchronization enables precise control and allows for adjustments to be made dynamically, compensating for any variations in load distribution or environmental conditions.
- Load Sharing Mechanisms: In multi-jack systems, load sharing mechanisms can be employed to distribute the weight evenly among the screw jacks. Load sharing mechanisms can include load sensors or load cells that measure the individual loads on each jack. The control system then adjusts the lifting force applied by each screw jack to ensure equal distribution of the load. This prevents overloading of any individual jack and promotes balanced movement in the system.
- Position Feedback and Control: Screw jacks in multi-jack systems can be equipped with position feedback devices, such as linear encoders or limit switches, that provide information on the position of the load. This feedback is used by the control system to precisely control the movement of the screw jacks, ensuring that they reach and maintain the desired positions. By continuously monitoring the position feedback, the control system can make adjustments to keep the jacks synchronized and maintain the desired level of control.
- Control System Integration: A centralized control system can be used to integrate and coordinate the operation of multiple screw jacks in a multi-jack system. This control system can utilize programmable logic controllers (PLCs) or computer numerical control (CNC) systems to manage the movement, synchronization, and safety aspects of the screw jacks. The control system enables precise control, real-time monitoring, and the implementation of safety features, enhancing the overall performance and reliability of the multi-jack system.
By employing these mechanisms and techniques, screw jacks ensure controlled and synchronized movement in multi-jack systems. These systems find applications in various industries, such as heavy lifting, material handling, and industrial automation, where precise positioning and synchronized operation are critical requirements.
What are the common signs of wear or issues that might require screw jack maintenance?
Regular maintenance is important for ensuring the proper functioning and longevity of screw jacks. It helps identify and address potential issues before they escalate into more significant problems. Here are some common signs of wear or issues that might indicate the need for screw jack maintenance:
- Unusual Noise: If a screw jack starts producing unusual noises during operation, such as grinding, squeaking, or knocking sounds, it could indicate a problem. These noises may be a result of worn or damaged components, inadequate lubrication, misalignment, or other mechanical issues. Prompt maintenance is necessary to diagnose and resolve the source of the noise.
- Increased Friction: If the movement of the screw jack becomes more difficult or requires excessive force, it could indicate increased friction within the mechanism. This may be caused by insufficient lubrication, contaminated lubricant, or worn components. Addressing the friction issue through maintenance, including lubrication and inspection of components, is important to prevent further damage and ensure smooth operation.
- Excessive Play or Backlash: Excessive play or backlash refers to unwanted movement or looseness in the screw jack assembly. It can occur due to worn or damaged components, improper assembly, or misalignment. Excessive play can negatively impact the precision, stability, and load-bearing capacity of the screw jack. Maintenance should be conducted to identify the cause of the play and rectify it to restore proper functionality.
- Irregular Movement: If the screw jack exhibits irregular or jerky movement instead of smooth and consistent operation, it may indicate issues with the drive mechanism, misalignment, or worn parts. Irregular movement can affect the performance and accuracy of the screw jack, potentially leading to safety hazards or reduced efficiency. Maintenance is necessary to diagnose and address the underlying causes of irregular movement.
- Leakage or Seal Damage: Screw jacks equipped with hydraulic or lubricant-filled systems may experience leakage or seal damage over time. Leakage can result in a loss of lubrication or hydraulic fluid, leading to inadequate lubrication, reduced performance, or system failure. Regular inspection and maintenance of seals, gaskets, and fluid levels are necessary to identify and rectify any leaks or seal damage.
- Visible Wear or Damage: Physical inspection of the screw jack is essential to identify visible signs of wear or damage. This may include worn threads, cracked or damaged housing, bent or misaligned components, or signs of corrosion. Any visible wear or damage should be addressed through maintenance to prevent further deterioration and ensure safe and reliable operation.
Regular inspection and maintenance are crucial to detect and address these signs of wear or issues promptly. It is recommended to follow the manufacturer’s guidelines for maintenance intervals and procedures to ensure the optimal performance and longevity of screw jacks.
How do screw jacks handle variations in load, speed, and precision?
Screw jacks are designed to handle variations in load, speed, and precision through several mechanisms and features. Here’s how screw jacks handle these variations:
- Load Variations: Screw jacks are capable of handling different load variations. The load capacity of a screw jack depends on factors such as the mechanical strength of the components, the thread design, and the material properties. By selecting the appropriate screw jack with the required load capacity and considering factors such as the load distribution, safety factors, and duty cycle, variations in load can be accommodated within the specified limits.
- Speed Variations: Screw jacks can operate at different speeds based on the application requirements. The speed of a screw jack is influenced by factors such as the pitch of the screw, the rotational speed of the input device, and the mechanical advantage of the system. By adjusting the rotational speed of the input device or selecting screw jacks with different pitch options, variations in speed can be achieved. It is important to note that higher speeds may affect the efficiency, accuracy, and load capacity of the screw jack system.
- Precision: Screw jacks offer precise positioning capabilities. The linear displacement achieved per revolution of the screw can be accurately controlled. This precision is achieved through the pitch of the screw, which determines the linear displacement per rotation. By selecting screw jacks with suitable pitch options and incorporating additional components such as limit switches or position sensors, precise positioning can be achieved with minimal backlash or play. It is important to consider the required level of precision and the specific application’s tolerance requirements when choosing the appropriate screw jack.
- Adjustability: Screw jacks provide adjustability to accommodate variations in load, speed, and precision. The system can be fine-tuned by adjusting the input device’s rotational speed, changing the pitch of the screw, or incorporating gearing mechanisms for increased mechanical advantage. This adjustability allows for optimization based on the specific operational requirements, ensuring that the screw jack system performs effectively within the desired parameters.
- Control and Feedback: Screw jacks can be equipped with control systems and feedback mechanisms to enhance load, speed, and precision management. These systems can include motor controllers, position sensors, limit switches, or even automation interfaces. By integrating such control and feedback mechanisms, the screw jack system can be monitored, adjusted, and actively controlled to handle variations in load, speed, and precision more effectively.
In summary, screw jacks handle variations in load, speed, and precision through their design features, adjustability, and the incorporation of control systems. By selecting the appropriate screw jack and considering factors such as load capacity, speed requirements, precision needs, and control mechanisms, variations in load, speed, and precision can be accommodated to meet the specific operational demands of the application.
editor by Dream 2024-04-17
China Professional China High Efficiency Double Head Hydraulic Steel Decoiler Short Shaft for Narrow Strip Metal Coil extruder screw shaft
Product Description
Product Description
Hydraulic decoiler with car | automatic decoiler with car | hydraulic decoiler machine with car | hydraulic uncoiler
We are the professional hydraulic decoiler with car machine manufacturer in China, and we export hydraulic decoiler with car machine all over the world like India, Thailand, Russia, Algeria, Qatar, Morocco, Saudi Arabic, Oman etc.
Hydraulic decoiler with car machine work to feeding material into roll forming machine automatically. Sensor control material give out according machine working speed. Easy operate and high efficiency. machine details is like up:
Working flow
The whole line includes 6 parts altogether ,
Decoiler –Feeding table –Roll forming machine body–Computer control system –Cutting blade –Finished panel –Run out table
Product Parameters
NO. | Item | Specification |
Material | Raw material | Galvanized steel or PPGI material |
Thickness | As customer’ request | |
Machine | Operation | Hydraulic work, automatic work |
Weight capacity | 5 ton coil | |
Machine size | About 3*1.4*1.7 m | |
Machine weight | About 2.2 tons | |
Machine color | As customer need | |
Working speed | Work with roll forming machine speed | |
Power | Main motor | 4 KW |
Pump motor | 3 KW | |
Voltage | 380V/50HZ, 3P or Customized as customer’ request | |
Control system | PLC brand | Delta made in ZheJiang |
Language | Chinese and English or add customer need language |
Detailed Photos
Hydraulic trolley
the loading trolley is used to load the uncoiler. It sits on 2 steel rails and is driven by the motor through the
reducer and chain. The wheel shaft of the driving table carries the coil to the direction of the core shaft of the
cantilever uncoiler. After entering the core shaft position, the support table of the trolley is driven by the oil
cylinder to raise the center line of the coil inner hole to the axis position of the core shaft of the uncoiler. The
trolley drops and exits from the core shaft of the uncoiler to the next loading position.
Our Advantages
Company Profile
FAQ
1.How to maintain the machine?
Answer: add mechanical lubrication equipment to chain, bearing and cutting slide every month. Add mechanical lubrication to the case every half a year.
2. Do you sell only standard machines?
A: No, most of our machines are built according to customers specifications, using top brand name components.
3.How many workers to operate the machine?
A:Only 1-2 workers.
4. How to visit your company?
a.Fly to ZheJiang airport: By high speed train From ZheJiang Nan Station to HangZhou West Station(1 hour), then we can pick you up .
b.Fly to ZheJiang Airport: By high speed train From ZheJiang Xihu (West Lake) Dis.ao to HangZhou West station(4.5 hours), then we can pick you up.
5. What can you do if the machine broken?
Our machine’s warranty period is 12months,if the broken parts can’t be repaired,we can send the new parts to replace the broken parts for free,but you need pay the express cost yourself.if over warranty period,we can for to solve the problems via negotiation,and we supply the technical support for the whole life of the equipment.
6.How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) Please visit company and test machine if convenient
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Training, Spart Parts, on-Site Service |
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Warranty: | 2 Years |
Type: | Screw Feeder |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do screw jacks impact the overall cost-effectiveness of industrial processes?
Screw jacks have a significant impact on the overall cost-effectiveness of industrial processes. They offer several advantages that contribute to cost savings, improved efficiency, and increased productivity. Here’s how screw jacks impact the cost-effectiveness of industrial processes:
- Precision and Accuracy: Screw jacks provide precise and accurate positioning, alignment, and movement of components. This precision reduces errors, rework, and scrap, resulting in higher product quality and lower production costs. Accurate positioning also improves the efficiency of assembly, reducing the time required for adjustments and alignments.
- Flexibility and Adaptability: Screw jacks are versatile and can be customized to meet specific requirements. They can be easily integrated into existing systems or machinery, allowing for cost-effective modifications or upgrades. Their adaptability enables the optimization of processes, reducing the need for expensive equipment replacements.
- Load Handling Capacity: Screw jacks have high load handling capacities, allowing them to support heavy loads. This eliminates the need for additional equipment or specialized machinery, reducing capital investment and operational costs. The ability to handle substantial loads efficiently also improves productivity and throughput.
- Maintenance and Durability: Screw jacks are designed for durability and require minimal maintenance. Their robust construction and use of materials that withstand harsh environments contribute to their long service life. Reduced maintenance requirements result in lower maintenance costs and less downtime, leading to increased overall productivity.
- Energy Efficiency: Screw jacks offer energy-efficient operation. They consume power only during movement or adjustment and require no power when holding a position. This energy efficiency reduces operational costs and contributes to a greener and more sustainable approach to industrial processes.
- Safety and Operator Ergonomics: Screw jacks can improve safety and operator ergonomics in industrial processes. They allow for controlled and precise movement, reducing the risk of accidents or injuries. Moreover, screw jacks can be designed to facilitate ergonomic positioning of workpieces, reducing strain on operators and enhancing their productivity.
- Reliability and Longevity: Screw jacks are known for their reliability and long service life. Their robust construction and use of high-quality materials ensure dependable performance even in demanding industrial environments. The reduced need for frequent replacements or repairs contributes to cost savings in the long run.
By offering precision, flexibility, efficiency, durability, and safety, screw jacks positively impact the cost-effectiveness of industrial processes. They optimize productivity, reduce operational expenses, and enhance the overall efficiency of manufacturing, assembly, and material handling processes.
What role do screw jacks play in optimizing precision and alignment in tasks?
Screw jacks play a crucial role in optimizing precision and alignment in various tasks. They offer precise control and reliable adjustment capabilities that contribute to achieving accurate precision and alignment. Here are some key roles that screw jacks play in optimizing precision and alignment:
- Precise Positioning: Screw jacks provide precise positioning control, allowing for accurate adjustment of height, alignment, or level. The threaded screw mechanism enables fine incremental movements, enabling operators to achieve the desired position with high precision. This level of control is essential in tasks that require precise alignment or positioning, such as assembly lines, machining operations, or optical systems.
- Micro-Adjustments: Screw jacks are capable of micro-adjustments, which are extremely small and precise movements. These micro-adjustments are valuable in tasks that demand fine-tuning and meticulous alignment. By making small, controlled changes using the screw jack, operators can optimize the precision and alignment of components or structures.
- Stability and Load-Bearing: Screw jacks offer stability and reliable load-bearing capabilities. The load is evenly distributed and supported along the screw thread, ensuring stability during tasks that require precision and alignment. This stability is especially important when working with delicate or sensitive components that may be susceptible to misalignment or damage due to external forces.
- Repeatability: Screw jacks facilitate repeatability in precision and alignment tasks. Once a specific position or alignment is achieved, the screw jack can reliably return to that position repeatedly. This repeatability is advantageous in applications that require consistent precision and alignment, such as testing equipment, calibration processes, or scientific experiments.
- Flexibility and Adaptability: Screw jacks offer flexibility and adaptability to optimize precision and alignment in various tasks. They can be easily adjusted and customized to accommodate different requirements, load capacities, and dimensions. Screw jacks are available in different sizes, configurations, and mounting options, allowing for integration into diverse applications and systems.
- Combined with Measurement Systems: Screw jacks can be combined with measurement systems or sensors to enhance precision and alignment. For example, by integrating linear displacement sensors or laser alignment systems, operators can monitor and verify the position or alignment during the task. This combination of screw jacks with measurement systems provides real-time feedback and enables adjustments to achieve optimal precision and alignment.
By providing precise positioning, micro-adjustments, stability, load-bearing capabilities, repeatability, flexibility, and the ability to integrate with measurement systems, screw jacks significantly contribute to optimizing precision and alignment in a wide range of tasks. Their reliable and controllable nature makes them valuable tools in industries such as manufacturing, construction, automation, and research.
What are the key components that make up a typical screw jack mechanism?
A typical screw jack mechanism consists of several key components that work together to convert rotational motion into linear motion and handle heavy loads. Here are the key components that make up a typical screw jack mechanism:
- Screw: The screw is a threaded shaft that forms the primary component of the screw jack mechanism. It has helical grooves running along its length and is responsible for converting rotary motion into linear motion. The pitch of the screw determines the linear displacement achieved per revolution.
- Nut: The nut is a component that engages with the screw’s threads. It is typically a cylindrical or rectangular block with a threaded hole that matches the screw’s threads. The nut moves along the screw’s threads when the screw is rotated, resulting in linear displacement.
- Housing: The housing, also known as the body or casing, provides support and protection to the internal components of the screw jack mechanism. It encloses the screw and nut, preventing contaminants from entering and ensuring smooth operation.
- Base: The base is the foundation of the screw jack mechanism. It provides stability and support to the entire system, especially when heavy loads are involved. The base is typically designed to be mounted on a solid surface or integrated into a larger structure.
- Input Device: The input device is responsible for providing the rotational motion to the screw. It can be a manual handle, an electric motor, a hydraulic or pneumatic system, or any other mechanism that generates the required rotary motion.
- Load Platform: The load platform, also known as the lifting platform or load-bearing surface, is the component that supports and carries the load to be lifted or lowered. It is typically attached to the nut and moves vertically as the nut travels along the screw’s threads.
- Supporting Columns or Legs: In some screw jack mechanisms, supporting columns or legs are used to provide additional stability and structural support. These columns or legs are connected to the base and help distribute the load evenly.
- Locking Mechanism: Some screw jack mechanisms include a locking mechanism to secure the load in a fixed position once the desired height or displacement is achieved. This mechanism prevents unintended movement or slippage of the load.
- Optional Accessories: Depending on the specific application, screw jack mechanisms can be equipped with additional accessories such as limit switches, position sensors, motor controllers, lubrication systems, or protective covers to enhance safety, control, and performance.
In summary, a typical screw jack mechanism consists of components such as the screw, nut, housing, base, input device, load platform, supporting columns, locking mechanism, and optional accessories. These components work together to convert rotary motion into linear motion and provide the means to lift, lower, or position heavy loads with precision and control.
editor by CX 2024-04-16
China Professional Electric Bike Motorcycle Auto Spare CNC Machnining Stainless Steel 304 316 Turning Shaft Enclosure set screw shaft coupler
Product Description
Hi! dear,
We are HangZhou Hanryk Preicison Parts Co., LTD, with 16 years experience of manufacturing and exporting CNC machining precision parts, laser-cutting parts, stamping parts and so on. Please provide 2D or 3D drawings of the spare parts you need and tell us your required quantities. We will provide a quick and attractive quote.
We can produce customized parts including bicycle parts, motorcycle parts, auto parts, special-shaped part, output shaft, auto motor shafts, worm, auto axle, shaft sleeve, drive shaft, sprockets, steering and transmission systems, engine parts, shock absorber parts, brakes, brackets, body parts, aircraft parts, agricultural machinery parts , Medical titanium alloy accessories, manipulator accessories, sensor accessories, instrumentation parts, instrument/device housings, gear shafts, motorcycle / bicycle accessories, gears, spindle, enclosure, CZPT rails, ball screws, splines, screws and nuts, spacers, bearing accessories, Flanges, valves, etc.
Basic Info. of Our Customized CNC Machining Parts | |
Quotation | According To Your Drawings or Samples. (Size, Material, Thickness, Processing Content And Required Technology, etc.) |
Tolerance | +/-0.005 – 0.01mm (Customizable) |
Surface Roughness | Ra0.2 – Ra3.2 (Customizable) |
Materials Available | Aluminum, Copper, Brass, Stainless Steel, Titanium, Iron, Plastic, Acrylic, PE, PVC, ABS, POM, PTFE etc. |
Surface Treatment | Polishing, Surface Chamfering, Hardening and Tempering, Nickel plating, Chrome plating, zinc plating, Laser engraving, Sandblasting, Passivating, Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, etc. |
Processing | Hot/Cold forging, Heat treatment, CNC Turning, Milling, Drilling and Tapping, Surface Treatment, Laser Cutting, Stamping, Die Casting, Injection Molding, etc. |
Testing Equipment | Coordinate Measuring Machine (CMM) / Vernier Caliper/ / Automatic Height Gauge /Hardness Tester /Surface Roughness Teste/Run-out Instrument/Optical Projector, Micrometer/ Salt spray testing machine |
Drawing Formats | PRO/E, Auto CAD, CHINAMFG Works , UG, CAD / CAM / CAE, PDF |
Our Advantages | 1.) 24 hours online service & quickly quote and delivery. 2.) 100% quality inspection (with Quality Inspection Report) before delivery. All our products are manufactured under ISO 9001:2015. 3.) A strong, professional and reliable technical team with 16+ years of manufacturing experience. 4.) We have stable supply chain partners, including raw material suppliers, bearing suppliers, forging plants, surface treatment plants, etc. 5.) We can provide customized assembly services for those customers who have assembly needs. |
Available Material | |
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, etc. |
Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80, etc. |
Copper | C11000, C12000,C12000, C36000 etc. |
Aluminum | A380, AL2571, AL6061, Al6063, AL6082, AL7075, AL5052, etc. |
Iron | A36, 45#, 1213, 12L14, 1215 etc. |
Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
Others | Various types of Titanium alloy, Rubber, Bronze, etc. |
Available Surface Treatment | |
Stainless Steel | Polishing, Passivating, Sandblasting, Laser engraving, etc. |
Steel | Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, etc. |
Aluminum parts | Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing, etc. |
Plastic | Plating gold(ABS), Painting, Brushing(Acylic), Laser engraving, etc. |
FAQ:
Q1: Are you a trading company or a factory?
A1: We are a factory
Q2: How long is your delivery time?
A2: Samples are generally 3-7 days; bulk orders are 10-25 days, depending on the quantity and parts requirements.
Q3: Do you provide samples? Is it free or extra?
A3: Yes, we can provide samples, and we will charge you based on sample processing. The sample fee can be refunded after placing an order in batches.
Q4: Do you provide design drawings service?
A4: We mainly customize according to the drawings or samples provided by customers. For customers who don’t know much about drawing, we also provide design and drawing services. You need to provide samples or sketches.
Q5: What about drawing confidentiality?
A5: The processed samples and drawings are strictly confidential and will not be disclosed to anyone else.
Q6: How do you guarantee the quality of your products?
A6: We have set up multiple inspection procedures and can provide quality inspection report before delivery. And we can also provide samples for you to test before mass production. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | ISO9001, CE, CCC, RoHS |
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Material: | Stainless Steel |
Type: | Clutch Lever |
Process: | CNC Machining, Turning, Milling, Grinding |
Tolerance: | +/-0.005 – 0.01mm |
Heat Treatment: | Quenching and Tempering, Carbonitriding |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do screw jacks impact the overall cost-effectiveness of industrial processes?
Screw jacks have a significant impact on the overall cost-effectiveness of industrial processes. They offer several advantages that contribute to cost savings, improved efficiency, and increased productivity. Here’s how screw jacks impact the cost-effectiveness of industrial processes:
- Precision and Accuracy: Screw jacks provide precise and accurate positioning, alignment, and movement of components. This precision reduces errors, rework, and scrap, resulting in higher product quality and lower production costs. Accurate positioning also improves the efficiency of assembly, reducing the time required for adjustments and alignments.
- Flexibility and Adaptability: Screw jacks are versatile and can be customized to meet specific requirements. They can be easily integrated into existing systems or machinery, allowing for cost-effective modifications or upgrades. Their adaptability enables the optimization of processes, reducing the need for expensive equipment replacements.
- Load Handling Capacity: Screw jacks have high load handling capacities, allowing them to support heavy loads. This eliminates the need for additional equipment or specialized machinery, reducing capital investment and operational costs. The ability to handle substantial loads efficiently also improves productivity and throughput.
- Maintenance and Durability: Screw jacks are designed for durability and require minimal maintenance. Their robust construction and use of materials that withstand harsh environments contribute to their long service life. Reduced maintenance requirements result in lower maintenance costs and less downtime, leading to increased overall productivity.
- Energy Efficiency: Screw jacks offer energy-efficient operation. They consume power only during movement or adjustment and require no power when holding a position. This energy efficiency reduces operational costs and contributes to a greener and more sustainable approach to industrial processes.
- Safety and Operator Ergonomics: Screw jacks can improve safety and operator ergonomics in industrial processes. They allow for controlled and precise movement, reducing the risk of accidents or injuries. Moreover, screw jacks can be designed to facilitate ergonomic positioning of workpieces, reducing strain on operators and enhancing their productivity.
- Reliability and Longevity: Screw jacks are known for their reliability and long service life. Their robust construction and use of high-quality materials ensure dependable performance even in demanding industrial environments. The reduced need for frequent replacements or repairs contributes to cost savings in the long run.
By offering precision, flexibility, efficiency, durability, and safety, screw jacks positively impact the cost-effectiveness of industrial processes. They optimize productivity, reduce operational expenses, and enhance the overall efficiency of manufacturing, assembly, and material handling processes.
Are there different types of screw jacks available for various load capacities?
Yes, there are different types of screw jacks available to accommodate various load capacities. Screw jacks are designed in different configurations and sizes to provide optimal performance and lifting capabilities for a wide range of loads. The load capacity of a screw jack depends on several factors, including the mechanical design, materials used, and the specific application requirements. Here are some common types of screw jacks based on load capacities:
- Miniature Screw Jacks: Miniature screw jacks are compact and lightweight, designed to handle relatively low loads. These screw jacks are commonly used in applications where precise positioning or small load adjustments are required. Miniature screw jacks find applications in industries such as electronics, optics, and small-scale automation systems.
- Standard Duty Screw Jacks: Standard duty screw jacks are versatile and widely used in various industrial applications. They are designed to handle moderate to high loads. These screw jacks offer a balance between load capacity and compactness, making them suitable for a wide range of lifting and positioning tasks in industries such as manufacturing, construction, and material handling.
- Heavy Duty Screw Jacks: Heavy-duty screw jacks are specifically engineered to handle large and heavy loads. These screw jacks are characterized by their robust construction, high load capacities, and enhanced durability. Heavy-duty screw jacks are utilized in applications that involve heavy machinery, industrial presses, large-scale manufacturing, and other scenarios requiring substantial lifting forces.
- Stainless Steel Screw Jacks: Stainless steel screw jacks are designed for applications where corrosion resistance and hygiene are crucial. These screw jacks are constructed using stainless steel components that offer excellent resistance to rust, chemicals, and environmental factors. Stainless steel screw jacks find applications in food processing, pharmaceuticals, clean rooms, and other industries with stringent cleanliness requirements.
- Customized Screw Jacks: In addition to standard types, manufacturers also offer customized screw jacks tailored to specific load capacities and application requirements. Customized screw jacks can be engineered to handle extremely high loads or designed for unique lifting scenarios where off-the-shelf solutions may not be suitable. These customized screw jacks are often developed in collaboration with the customer to ensure optimal performance and reliability.
The availability of different types of screw jacks allows users to select the appropriate solution based on their specific load capacities and application needs. By offering a range of load capacities, manufacturers ensure that there is a suitable screw jack available for a wide variety of lifting and positioning tasks across various industries.
What is a screw jack and how is it used in various applications?
A screw jack is a mechanical device that converts rotational motion into linear motion. It consists of a threaded shaft (screw) and a nut that engages with the screw. When the screw is rotated, it moves the nut along the screw’s threads, causing linear displacement. Screw jacks are commonly used in various applications where heavy loads need to be lifted, lowered, or positioned with precision. Here are some key points regarding screw jacks and their applications:
- Principle of Operation: Screw jacks operate based on the principle of linear motion generated by the rotary motion of the screw. When the screw is rotated using a handle, motor, or other power source, the nut moves along the screw’s threads, resulting in linear displacement. The pitch of the screw determines the distance traveled per revolution.
- Lifting and Lowering Heavy Loads: Screw jacks are frequently used for lifting and lowering heavy loads in various industries. They provide a mechanical advantage, allowing operators to exert relatively low force to move substantial loads vertically. Screw jacks are commonly used in applications such as automotive lifts, industrial machinery, stage rigging, and construction equipment.
- Precision Positioning: Screw jacks are capable of precise positioning due to their ability to control linear displacement. By accurately controlling the rotational motion of the screw, the nut can be moved with high precision, enabling precise positioning of loads or equipment. This makes screw jacks suitable for applications that require fine adjustments, such as in assembly lines, testing equipment, or positioning systems.
- Load Capacity: Screw jacks are designed to handle a wide range of load capacities, from relatively light loads to extremely heavy loads. The load capacity of a screw jack depends on factors such as the diameter and pitch of the screw, the material and design of the components, and the mechanical arrangement of the jack. Specialized screw jacks can be engineered to handle loads ranging from a few kilograms to several hundred tons.
- Multiple Jack Systems: In applications that require lifting or moving exceptionally heavy loads or to distribute the load evenly, multiple screw jacks can be used in a synchronized arrangement. By mechanically linking several screw jacks together, they can be operated simultaneously to ensure coordinated and balanced lifting or lowering of the load.
- Automation and Motorization: While manual operation using a handle is common for smaller loads, larger and more complex applications often utilize motorized or automated systems. Electric motors, hydraulic systems, or pneumatic systems can be integrated with screw jacks to provide power and control for lifting or positioning operations. This enables efficient and precise operation, especially in industrial or automated processes.
Screw jacks are versatile mechanical devices used for lifting, lowering, and positioning heavy loads with precision. Their applications range from simple manual operations to complex automated systems, making them indispensable in various industries that require controlled linear motion and load handling.
editor by CX 2024-04-16