Product Description
tubular customization industry screw conveyor
Introduction
Pipe screw conveyor is a mechanism that uses a rotating helical screw blade coiled around a shaft,it offers a variety of solutions for bulk materials conveying like granular and small bulk materials horizontally or aslope, meanwhile,pipe screw conveyor is very cost-effective and require minimal maintenance to operate. Pipe screw conveyor is widely used for transporting coal,ash,slag,cement,food waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat and bone meal, municipal CHINAMFG waste, and many others.
Advantages and Features
1.Whole sealing structure, no pollution to the environment,no material leakage.
2.According to working conditions, screw conveyor can be designed to multiple inlets and outlets.
3.Flexible installation type, conveyor angle can be 0-30 degree to meet varies requirement.
4.Hanging bearing is provided to connect screw blades and bear the screw body weights.
5.Adopts the method of spot welding to weld spiral blade on the screw shaft.
6.Construction material with carbon steel, stainless steel and abrasion-resistant alloys are optional.
7.Can be disassemble into several sections, save space during transportation.
8.Reducer motor brand can be domestic or imported: Tailong, SEW, CHINAMFG etc.
Technical Parameter:
| GX Screw Conveyor Technical Performance | ||||||||
| Type | Length/m | Throughput (t/h) | Rotating speed/(r/min) | Reducer | Motor | Weight/kg | ||
| Type | Speed ratio | Type | Power/kW | |||||
| GX200 | 10 | 9 | 60 | YZQ250 | 23.34 | Y90S-4 | 1.1 | 726 |
| GX200 | 20 | 9 | 60 | YZQ250 | 23.34 | Y90L-4 | 1.5 | 1258 |
| GX250 | 10 | 15.6 | 60 | YZQ250 | 23.34 | Y100L1-4 | 2.2 | 960 |
| GX250 | 20 | 15.6 | 60 | YZQ250 | 23.34 | Y100L1-4 | 3 | 1750 |
| GX300 | 10 | 21.2 | 60 | YZQ350 | 23.34 | Y100L2-4 | 3 | 1373 |
| GX300 | 20 | 21.2 | 60 | YZQ350 | 23.34 | Y112M-4 | 4 | 2346 |
| GX400 | 10 | 51 | 60 | YZQ400 | 23.34 | Y132S-4 | 5.5 | 1911 |
| GX400 | 20 | 51 | 60 | YZQ500 | 23.34 | Y160M-4 | 11 | 2049 |
| GX500 | 10 | 87.5 | 60 | YZQ400 | 23.34 | Y132M | 7.5 | 2381 |
| GX500 | 20 | 87.5 | 60 | YZQ650 | 23.34 | Y180M-4 | 18.5 | 5389 |
| GX600 | 10 | 134.2 | 45 | YZQ750 | 23.34 | Y180L-4 | 22 | 3880 |
| GX600 | 10 | 134.2 | 45 | YZQ850 | 23.34 | Y250M-4 | 55 | 7090 |
Selection Conditions
| ♦Material to be processed: _____ | ♦Working environment is indoor or outdoor:________ |
| ♦Handling capacity (Ps. It means the total | ♦Working environment temperature: _______ ºC |
| material capacity feeding from the inlet): _____t/h | ♦Upstream equipment (Ps. It means what kind of |
| ♦Bulk Density: _____t/m3 | equipment is used to feed the material): _____ |
| ♦Conveying distance(distance between | ♦Downstream equipment (Ps. It means what kind of |
| inlet and outlet):__________m | equipment is used to discharge the material): _____ |
| ♦Material size:____mm | ♦Installation form is horizontal or inclined : ________; |
| ♦Material temperature: _______ ºC | If it is inclined,what is the inclined degree_____° , |
| ♦Water content:____% | and whether a supporting frame is needed:_______ |
| ♦Material is corrosive or not: ____ (Ps. Yes or No) | ♦Working power supply: _____V ______HZ |
We mainly provide the following equipments :
| Vibrating Screen | Rotary vibrating screen |
| Ultrasonic vibrating screen | |
| Gyratory screen | |
| Trommel screen | |
| Linear vibrating screen | |
| Circular vibrating screen | |
| Dewatering screen | |
| Vibrating feeder | |
| Belt Conveyor | Belt conveyor |
| Sidewall belt conveyor | |
| Portable belt conveyor | |
| Shuttle conveyor | |
| Tripper | |
| Bucket Elevator | Efficient bucket elevator |
| Belt bucket elevator | |
| Ring chain bucket elevator | |
| Plate chain bucket elevator | |
| Cement bucket elevator | |
| Silo bucket elevator | |
| Screw Conveyor | U-type screw conveyor |
| Cement screw conveyor | |
| Pipe screw conveyor | |
| Scraper Conveyor | Horizontal scraper chain conveyor |
| Incline scraper chain conveyor | |
| Grain scraper chain conveyor |
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| Type: | Screw Conveyor |
|---|---|
| Structure: | Inclining Conveyor |
| Material: | Carbon Steel |
| Material Feature: | Fire Resistant |
| Certification: | ISO9001:2008, ISO9001:2000, CE |
| Energy Saving: | Energy Saving |
| Samples: |
US$ 999/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can screw jacks be integrated with control systems for automation and remote operation?
Yes, screw jacks can be integrated with control systems to enable automation and remote operation. This integration allows for enhanced control, monitoring, and synchronization of multiple screw jacks within a system. Here’s how screw jacks can be integrated with control systems:
- Motorized Screw Jacks: Motorized screw jacks are equipped with electric motors that provide the power required for lifting and adjusting loads. These motorized screw jacks can be integrated with control systems to enable automation and remote operation. The control system can include a programmable logic controller (PLC), human-machine interface (HMI), or a dedicated control unit.
- Communication Protocols: Screw jacks integrated with control systems can use various communication protocols to facilitate remote operation and automation. Common protocols include Modbus, CAN bus, Ethernet/IP, or Profinet. These protocols allow the control system to communicate with the motorized screw jacks, sending commands, receiving feedback, and monitoring their status.
- Position Feedback: Motorized screw jacks integrated with control systems can provide position feedback, allowing the control system to accurately monitor and control the position of the screw jacks. Position sensors, such as encoders or linear potentiometers, can be installed on the screw jacks to provide precise position data to the control system.
- Programming and Sequencing: Control systems can be programmed to execute specific sequences of movements and actions using motorized screw jacks. This programming can include predefined motion profiles, synchronized movements of multiple screw jacks, or customized sequences to meet specific application requirements.
- Remote Operation and Monitoring: Integration with control systems allows for remote operation and monitoring of screw jacks. Through the control system’s interface, operators can remotely control the screw jacks, adjust their positions, monitor their status, and receive real-time feedback on load, position, or any potential issues.
- Integration with Overall Automation Systems: Screw jacks integrated with control systems can be part of larger automation systems, where they work in conjunction with other devices, such as sensors, actuators, or safety systems. This integration enables seamless coordination and synchronization of multiple components to achieve complex automation tasks.
The integration of screw jacks with control systems for automation and remote operation provides numerous benefits, including improved efficiency, precise control, enhanced safety, and the ability to monitor and adjust loads in real-time. This integration is particularly advantageous in applications that require synchronized movement, precise positioning, or remote control of multiple screw jacks within a system.
How do screw jacks enhance the efficiency of tasks like machinery assembly?
Screw jacks play a significant role in enhancing the efficiency of tasks like machinery assembly. They offer several advantages that contribute to smoother and more efficient assembly processes. Here are some ways in which screw jacks enhance efficiency:
- Precise Positioning: Screw jacks provide precise and controlled positioning, allowing for accurate alignment and assembly of machine components. The threaded screw mechanism enables incremental adjustments, enabling precise positioning and alignment during the assembly process. This precision helps ensure that components fit together correctly, reducing the need for rework or adjustments after assembly.
- Flexible Lifting and Lowering: Screw jacks allow for controlled lifting and lowering of heavy machine components during assembly. By adjusting the screw jack’s height, operators can position the components at the desired elevation, making it easier to align and attach them. The ability to fine-tune the lifting and lowering process enhances efficiency by reducing manual effort and simplifying the assembly tasks.
- Load Distribution: Screw jacks distribute the load evenly across multiple jacks or support points, providing stability during machinery assembly. This load distribution helps prevent excessive stress on individual components and ensures that the weight is properly supported. By maintaining stability and load distribution, screw jacks contribute to efficient and safe assembly processes.
- Height Adjustment: Screw jacks allow for height adjustment of machinery during assembly, enabling operators to align components at the optimal working height. This adjustability is particularly beneficial when assembling large or complex machinery, as it provides ergonomic advantages for the operators. Working at the correct height reduces fatigue and improves productivity, ultimately enhancing the efficiency of the assembly process.
- Modularity and Versatility: Screw jacks are often designed with modularity in mind, allowing them to be easily integrated into various assembly setups. They can be combined with other components such as mounting plates, couplings, or motorized systems to create customized assembly solutions. This modularity and versatility enable efficient adaptation to different assembly requirements and facilitate the integration of screw jacks into existing assembly processes.
- Automation Integration: Screw jacks can be integrated into automated assembly systems, improving efficiency by reducing manual labor and increasing the speed of assembly processes. With appropriate motorization and control systems, screw jacks can be synchronized and operated in conjunction with other automated machinery, streamlining the assembly workflow and reducing cycle times.
By providing precise positioning, flexible lifting and lowering, load distribution, height adjustment, modularity, versatility, and automation integration, screw jacks significantly enhance the efficiency of tasks like machinery assembly. They contribute to smoother operations, improved productivity, and better overall assembly quality.
What are the key components that make up a typical screw jack mechanism?
A typical screw jack mechanism consists of several key components that work together to convert rotational motion into linear motion and handle heavy loads. Here are the key components that make up a typical screw jack mechanism:
- Screw: The screw is a threaded shaft that forms the primary component of the screw jack mechanism. It has helical grooves running along its length and is responsible for converting rotary motion into linear motion. The pitch of the screw determines the linear displacement achieved per revolution.
- Nut: The nut is a component that engages with the screw’s threads. It is typically a cylindrical or rectangular block with a threaded hole that matches the screw’s threads. The nut moves along the screw’s threads when the screw is rotated, resulting in linear displacement.
- Housing: The housing, also known as the body or casing, provides support and protection to the internal components of the screw jack mechanism. It encloses the screw and nut, preventing contaminants from entering and ensuring smooth operation.
- Base: The base is the foundation of the screw jack mechanism. It provides stability and support to the entire system, especially when heavy loads are involved. The base is typically designed to be mounted on a solid surface or integrated into a larger structure.
- Input Device: The input device is responsible for providing the rotational motion to the screw. It can be a manual handle, an electric motor, a hydraulic or pneumatic system, or any other mechanism that generates the required rotary motion.
- Load Platform: The load platform, also known as the lifting platform or load-bearing surface, is the component that supports and carries the load to be lifted or lowered. It is typically attached to the nut and moves vertically as the nut travels along the screw’s threads.
- Supporting Columns or Legs: In some screw jack mechanisms, supporting columns or legs are used to provide additional stability and structural support. These columns or legs are connected to the base and help distribute the load evenly.
- Locking Mechanism: Some screw jack mechanisms include a locking mechanism to secure the load in a fixed position once the desired height or displacement is achieved. This mechanism prevents unintended movement or slippage of the load.
- Optional Accessories: Depending on the specific application, screw jack mechanisms can be equipped with additional accessories such as limit switches, position sensors, motor controllers, lubrication systems, or protective covers to enhance safety, control, and performance.
In summary, a typical screw jack mechanism consists of components such as the screw, nut, housing, base, input device, load platform, supporting columns, locking mechanism, and optional accessories. These components work together to convert rotary motion into linear motion and provide the means to lift, lower, or position heavy loads with precision and control.
editor by CX 2024-03-26