Product Description
Other attributes
Place of Origin
HangZhou,ZheJiang ,China
Type
Forging Parts
Spare Parts Type
Spindle
Video outgoing-inspection
Provided
Machinery Test Report
Provided
Marketing Type
New Product 2571
Warranty
12 Months
Key Selling Points
Long Service Life
Weight (KG)
1200 KG
Applicable Industries
Building Material Shops, Machinery Repair Shops, Manufacturing Plant, Construction works , Energy & Mining, Other
Local Service Location
None
Showroom Location
None
Brand Name
Yogie
Condition
New
Material
Alloy steel
Plating
anti-rust oil
Name
42CrMo Customized Large Forging Steel Rolling Mill Spare Part Roller
Quality
High Precision
Process
Lathing, milling,grinding,drilling
Heat treatment
heat treatment will be done
Diameter
860mm
Length
8000mm
Tolerance
±0.05
Torque Capacity
According to drawings
Inspection
chemical components, UT, dimension inspection
Certification
ISO
Packaging and delivery
Packaging Details
Plywood case
Port
ZheJiang ,HangZhou Port
Package Type:
Plywood case
attribute-list
Supply Ability
10000 Piece/Pieces per Year
Lead time
Quantity (kilograms) | 1 – 1000 | > 1000 |
Lead time (days) | 60 | To be negotiated |
Production Process
We can produce various specifications of gear, meanwhile, we can also provide gear blanks.
We have a full set of production processes and testing instruments for forging, heat treatment and machining.
We have 5 medium frequency furnaces and 5 electric slag heavy furnaces, which can produce 1 ton-18 tons of various types of alloy steel, with an annual capacity of 10,000 tons. The main characteristics of electroslag remelting are that it can flexibly produce various types of special steel in size and batch, with pure composition, uniform and dense crystal organization.
Natural gas digital display computer temperature control heating CZPT can accurately control the heating temperature of raw materials.
800T fast forging machine can quickly forge products, 3150T and 5000T oil press can forge heavy-duty axle products. They can guarantee the forging ratio required by the product, and ensure a good metallographic structure.
More than 20 digital display resistance furnaces can be used fot normalizing, quenching and tempering products, at the same time, there are induction quenching and carburization process, so as to ensure the mechanical performance requirements of the gear
We have a number of , HOFLER and other gear rolling machine, inner tooth ring milling machine, gear insertion machine, gear grinding machine and car milling CZPT center and other gear processing equipment.
TS regards Quality as the essential part of our business success. Based on your requirements, we have raw material in-coming inspection, process control and pre-shipment inspection. With advanced test equipments such as spectrometer, CMM, tensile strength tester, microscope, hardness tester, etc, TS is CZPT to apply sufficient chemical and physical inspection. According to your request, we are also capable to do X-Ray, Magnetic Testing, Ultrasonic Testing and liquid Penetrant Examination.
PRODUCT PACKAGING
OUR WORKSHOPS
COOPERATIVE BRAND
Product Packaging
Product PackaPRging
Material: | Steel |
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Load: | Drive Shaft |
Appearance Shape: | Steel |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can screw jacks be adapted for use in both indoor and outdoor environments?
Yes, screw jacks can be adapted for use in both indoor and outdoor environments. They are versatile mechanical devices that can be designed and manufactured to withstand various environmental conditions. Here’s how screw jacks can be adapted for both indoor and outdoor use:
- Enclosure and Sealing: When screw jacks are intended for outdoor use, they can be equipped with enclosures and sealing mechanisms to protect the internal components from environmental factors such as moisture, dust, or debris. These enclosures are typically made from durable materials like stainless steel or corrosion-resistant coatings to ensure long-term protection.
- Corrosion Resistance: Outdoor environments often expose equipment to corrosive elements. To address this, screw jacks can be manufactured with corrosion-resistant materials or coatings. Stainless steel or zinc plating are commonly used to enhance the corrosion resistance of screw jacks, making them suitable for outdoor applications where exposure to moisture, humidity, or chemicals is expected.
- Weatherproofing: Screw jacks can be designed with weatherproofing features to resist environmental conditions such as rain, snow, or extreme temperatures. This may include seals, gaskets, or protective covers that prevent water or debris from entering the internal components, ensuring reliable operation in outdoor environments.
- UV Resistance: Outdoor applications often expose equipment to ultraviolet (UV) radiation from sunlight. Screw jacks can be manufactured using materials that are UV-resistant or incorporate UV-protective coatings. This helps prevent degradation or discoloration of the components due to prolonged exposure to sunlight.
- Temperature Considerations: Screw jacks can be designed to operate within a wide temperature range to accommodate diverse outdoor environments. Specialized lubricants and materials with high-temperature stability can be used to ensure proper functioning and prevent damage or degradation in extreme temperature conditions.
- IP Ratings: In certain applications, screw jacks may require specific Ingress Protection (IP) ratings to ensure their suitability for outdoor use. IP ratings indicate the level of protection against solids and liquids. Screw jacks can be manufactured with specific IP ratings to meet the environmental requirements of different outdoor applications.
By incorporating these adaptations, screw jacks can be effectively used in both indoor and outdoor environments. Whether it’s in manufacturing facilities, construction sites, or outdoor maintenance tasks, screw jacks provide reliable performance and can withstand the challenges posed by various environmental conditions.
Can screw jacks be customized or integrated into larger systems for specific uses?
Yes, screw jacks can be customized or integrated into larger systems to meet specific requirements and applications. Their modular nature and versatility allow for various customization and integration possibilities. Here are some ways screw jacks can be customized or integrated into larger systems:
- Load Capacity Customization: Screw jacks can be customized to handle specific load capacities. Manufacturers can design and manufacture screw jacks with different load ratings to accommodate the requirements of a particular application. By customizing the load capacity, screw jacks can be optimized for lifting and supporting a wide range of loads, from light loads in precision applications to heavy machinery in industrial settings.
- Mounting and Connection Options: Screw jacks can be customized to have different mounting and connection options. This allows for seamless integration into existing systems or specific applications. Manufacturers can provide various mounting configurations, such as flange mounts, base mounts, trunnion mounts, or clevis ends, to ensure easy installation and compatibility with the surrounding equipment or structures.
- Stroke Length Customization: The stroke length of a screw jack can be customized to suit specific requirements. The stroke length refers to the distance the lifting screw travels during the jack’s operation. By customizing the stroke length, screw jacks can be tailored to the required vertical movement or extension needed in a particular application. This customization ensures optimal performance and efficiency in lifting or positioning tasks.
- Specialized Materials and Coatings: Screw jacks can be customized with specialized materials or coatings to enhance their performance in specific environments. For example, in corrosive or harsh conditions, screw jacks can be manufactured using corrosion-resistant materials such as stainless steel or coated with protective finishes. This customization ensures the longevity and reliability of screw jacks in demanding applications.
- Integration with Motorized Systems: Screw jacks can be integrated with motorized systems to automate the lifting and positioning processes. By adding electric or hydraulic motorization, screw jacks can be controlled and synchronized with other components or systems, providing precise and automated operations. This integration enables efficient and programmable movements, reducing manual labor and increasing productivity.
- Control and Monitoring Integration: Screw jacks can be integrated with control and monitoring systems for enhanced functionality and safety. By incorporating sensors, limit switches, or feedback mechanisms, screw jacks can provide real-time feedback on position, load, or other parameters. This integration allows for accurate control, monitoring, and protection of the screw jack and the larger system it is a part of.
The customization and integration options for screw jacks make them highly adaptable to specific uses and applications. Manufacturers often work closely with customers to understand their requirements and provide tailored solutions that optimize the performance, efficiency, and reliability of screw jacks within larger systems.
What are the key components that make up a typical screw jack mechanism?
A typical screw jack mechanism consists of several key components that work together to convert rotational motion into linear motion and handle heavy loads. Here are the key components that make up a typical screw jack mechanism:
- Screw: The screw is a threaded shaft that forms the primary component of the screw jack mechanism. It has helical grooves running along its length and is responsible for converting rotary motion into linear motion. The pitch of the screw determines the linear displacement achieved per revolution.
- Nut: The nut is a component that engages with the screw’s threads. It is typically a cylindrical or rectangular block with a threaded hole that matches the screw’s threads. The nut moves along the screw’s threads when the screw is rotated, resulting in linear displacement.
- Housing: The housing, also known as the body or casing, provides support and protection to the internal components of the screw jack mechanism. It encloses the screw and nut, preventing contaminants from entering and ensuring smooth operation.
- Base: The base is the foundation of the screw jack mechanism. It provides stability and support to the entire system, especially when heavy loads are involved. The base is typically designed to be mounted on a solid surface or integrated into a larger structure.
- Input Device: The input device is responsible for providing the rotational motion to the screw. It can be a manual handle, an electric motor, a hydraulic or pneumatic system, or any other mechanism that generates the required rotary motion.
- Load Platform: The load platform, also known as the lifting platform or load-bearing surface, is the component that supports and carries the load to be lifted or lowered. It is typically attached to the nut and moves vertically as the nut travels along the screw’s threads.
- Supporting Columns or Legs: In some screw jack mechanisms, supporting columns or legs are used to provide additional stability and structural support. These columns or legs are connected to the base and help distribute the load evenly.
- Locking Mechanism: Some screw jack mechanisms include a locking mechanism to secure the load in a fixed position once the desired height or displacement is achieved. This mechanism prevents unintended movement or slippage of the load.
- Optional Accessories: Depending on the specific application, screw jack mechanisms can be equipped with additional accessories such as limit switches, position sensors, motor controllers, lubrication systems, or protective covers to enhance safety, control, and performance.
In summary, a typical screw jack mechanism consists of components such as the screw, nut, housing, base, input device, load platform, supporting columns, locking mechanism, and optional accessories. These components work together to convert rotary motion into linear motion and provide the means to lift, lower, or position heavy loads with precision and control.
editor by CX 2023-11-19